Report this forum post

Side issue,

For years it has had an intermittent starter issue. When turning the key you can hear the solenoid but starter won't start. So you keep turning key off and on and it will eventually start. I don't recall it being too bad, but I have burned through 2 ignition switches, to the point I just left the wires hanging out and would twist them together when needed (Idont use the forklift that much) I assumed the starter solenoid was bad

Since I had this fuel issue I decided to replace the starter and ignition switch while I'm at it.

Starter came in and I replaced, Teeth looked fine on the flywheel. It does the same thing. I have messed with the gear selector to make sure I'm in neutral. When its not in Neutral the starter won't even click so I know I am actually in Neutral when this is happening. I have semi traced the start wire down and I don't see it going to any other solenoids, sensors etc. When I jumper the starter right at the starter it seems to be OK.

Any clues? Maybe voltage drop? When I am hot-wiring it and it does it, I can feel the wires getting hotter like its pulling a lot of current?

In my Hot wire scenario I am only using 3 of the 4 wires on the ignition switch harness. Any idea what the 4th wire goes to?
  • Posted 24 Jul 2018 00:10
  • By mark_n
  • joined 18 Jul'18 - 8 messages
  • United States

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
Linde C4230TL5
Balling, Denmark
Used - Sale
SNORKEL A46JE
Yokohama, Japan
Used - Sale
Global Industry News
edition #1237 - 3 July 2025
While innovation and new technology are evolving at what seems to be an ever-increasing pace, the need to capture the data (telemetry) from this tech, and the ability to utilise it (telematics) for efficiency and cost savings, is one area attracting more and more attention ... Continue reading
Upcoming industry events …
October 6-9, 2025 - Detroit, MI, United States
October 6-9, 2025 - Detroit, MI, United States
November 14, 2025 - Melbourne, Australia
Fact of the week
The use of "hello" as a telephone greeting is attributed to Thomas Edison. He is said to have suggested it as a simpler alternative to other greetings, such as "Do I get you?" or "Are you there?".

PREMIUM business

Hawker Powersource, Inc.
HAWKER® offers a range of hybrid motive power solutions customized to adapt as your operation's needs change.
Movers & Shakers
Jeannette Walker Jeannette Walker
CEO, MHEDA
President, European Rental Association (ERA)
Chief marketing officer, JLT Mobile Computers
Chief executive officer, East Penn Manufacturing