Discussion:
Battery Connectors Too Tight

Is there anyway to loosen up battery connectors a bit? Local techs have said no. I know they need to be snug, but even our strongest employees can barely connect & disconnect them. TIA.

Keith
  • Posted 18 Jun 2012 22:47
  • By Keith
  • joined 18 Jun'12 - 2 messages
  • Texas, United States
Showing items 1 - 6 of 6 results.
If they are too tight, it may be that the contact part of the connector was somehow bent, and may not be putting even pressure on both sides of the connector. be sure to always take a quick look into the connector housing to insure that both tips sit in the housing the same, and that there is no cracking or flexing of the flat piece of plastic (down inside the housing) that puts the pressure on the spring. be sure to check all 3 halves (truck, charger and battery) and be sure to make sure that the charger half does not lay on the floor where it can get run over, running over the charger half is what sometimes puts a bend in the metal parts that creates a bad connection, which in turn creates heat while charging that can eventually cause a failure of the matching connectors (battery then truck), although the battery connection is not supposed to be something a child could disconnect, (and so a small women may have difficulty. also).
The type of connectors you have now, (that we are talking about so far) we call "SB" style connectors. as work arounds, there are other types of connectors available that may work better for you, but may be more expensive per connector. but may also last much longer. You may want to consider the EC style connector, as it has a cam lock type lever to insure connection, that takes less effort to disconnect. there is also a YC type of connector, where the grab handle is part of the housing.
  • Posted 20 Jun 2012 20:17
  • Modified 21 Jun 2012 07:27 by poster
  • By edward_t
  • joined 5 Mar'08 - 2,334 messages
  • South Carolina, United States
"it's not rocket surgery"
no grease, they are made to work together without any lubrication, if you lube then it will cause problems later on. dirt buildup etc.
if they are that tight like bb said, replace the connector housings. they should be fairly easy to pull apart and slide together.
  • Posted 19 Jun 2012 08:11
  • By Jplayer
  • joined 12 Apr'07 - 407 messages
  • North Carolina, United States
John Player Jr
_________________
LiftOne, LLC
Charlotte, NC
Email: jplayer@liftone.net
Have you tried a small amount of dielectric grease like NOOXID on the contact tips?
  • Posted 19 Jun 2012 03:11
  • By joe_d
  • joined 25 May'10 - 253 messages
  • Texas, United States
Ain't nothing I can't fix but a broken heart and the break of day!
I've had to replace the housings to loosen up the connection. There are no adjustments. Remove the electrodes & see how tight the connections are without them. If still extremely tight- replace housings.
  • Posted 19 Jun 2012 01:02
  • By bbforks
  • joined 1 Mar'12 - 1,437 messages
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!
We actually do have the handles bolted on the connectors. And use the wiggle technique. Is there any adjustment that can be made?
  • Posted 18 Jun 2012 23:26
  • By Keith
  • joined 18 Jun'12 - 2 messages
  • Texas, United States
a tight connection is good but wiggling the connector helps, or you could contact your local industrial battery company and get a handle to help make it easier. yes they make a handle that bolts onto the battery end connector. It gives you something to grab onto instead of the cables or the connector body.

I'm suprised the local tech didnt suggest this, i would have
  • Posted 18 Jun 2012 23:03
  • Modified 18 Jun 2012 23:04 by poster
  • By swoop223
  • joined 23 Mar'12 - 3,691 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com

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