Understanding the importance of operator daily checks for workplace safety

Naomi Webb -
Your Focus
- 26 Jan 2017 ( #805 )
3 min read
Naomi Webb
Naomi Webb
Naomi Webb is an experienced freelance writer, specialising in the latest health and safety industry news and trends, who has written for a wide range of online publications and magazines.
Whether you're a business owner, an employee or a visitor to a place of work, workplace safety should always be front and centre of everyone's minds. Why? Well, it's by paying attention to safety regulations that we protect ourselves and others from harm and minimise the risk that accident or injury will occur.

Daily checks are of vital importance<br />PHOTO:CAT
Daily checks are of vital importance
PHOTO:CAT
There are lots of things we can do to keep employees and visitors safe: risk assessments, the use of health and safety software to monitor and report incidents, and frequent, high-quality training are all key tools to prevent an injury occurring. However, one precaution we should pay attention to - particularly in environments where forklifts are used - is the practice of daily checks.

We all know that forklifts are particularly dangerous in the workplace, so alongside proper training, supervision and maintenance, daily checks are crucial. Why? Well, as this article points out, all vehicles age, and it's no different for forklifts. You'll need to keep forklifts in good condition, not only for business reasons (such as avoiding damage to loads or costly repairs), but for the wellbeing of those operating them or performing work tasks nearby.

Here's what an operator should look for when carrying out daily checks:

Faults from the previous day - first check to see if anything has gone wrong on the previous day or shift. Faults will need rectifying before the forklift is operated.

Damage to the bodywork - you might not think damage to the bodywork is a big deal, but it can often indicate problems in other areas of the truck. For instance, damaged body work could indicate that there's damage to the racking or other equipment, so inspect it carefully.

Obvious leaks - check the floor for evidence of leaks, beside the forklift and underneath it, too. If you think there's a leak somewhere and decide to check the fuel level, engine oil level or coolant level right away, be sure to wear protective gloves and ensure you're safely away from fire hazards.

Foreign objects - the mast and carriage on a forklift can sometimes pick up foreign objects, so check for items that shouldn't be there and remove them if they are.

Damage to the tyres - check all the tyres for any obvious signs of damage. Keep an eye out for cuts and tread wear on the tyre, and look at the wheels for signs of damage, too - the rims will need particularly close inspection - and ensure that the wheel nuts are tight. If the forklift has pneumatic tyres, ensure they are the correct pressure.

Inadequate brakes - check to see if the service brakes are working efficiently and normally. Do the same with the parking brake, ensuring that it releases correctly.

Obstruction to controls - look out for any obstructions to both the foot and hand controls. Even if it doesn't look like there's anything there, check that the controls are operating as they ought to be. Check the steering as well.

Damage to the forks - you'll need to keep an eye out for cracks in the forks, especially at the heels. Check the securing pins, too.

Damage to the seat or seatbelt - make sure that the seat belt is properly secure and is working as it ought to be. Ensure that the seat is correctly fixed to the truck, too, and that it hasn't loosened or become damaged.

Finally, remember that these daily checks must not be cursory: daily checks are of vital importance for ensuring the safety of operators, other employees and visitors to the workplace. Failing to carry out daily checks properly could result in harm, downtime, the cost of repair, prosecutions, fines or even the death of an employee.

So, make sure you're documenting any issues you find during daily checks, and don't be lulled into a false sense of security: just because someone has carried out a check doesn't mean that individual forklift operators shouldn't be carrying out their own checks, too, to ensure the forklift is safe to use.
Also Read:
Are you at risk of complacency creep?
Stuart Taylor
2 minute read
Are you at risk of complacency creep? Your Focus - 2 Mar 2017 (#810) Training isn't enough, especially when staff do the same thing over and over again, warns Stuart Taylor .
These boots were made for walking
Danny Maron
3 minute read
These boots were made for walking Your Focus - 19 Jan 2017 (#804) One of these days these forklifts are gonna walk all over you, warns Danny Maron.
For more unique stories and expert insights: read our industry blogs
Blog articles provide perspectives and opinions and therefore may contain inaccurate or incomplete information. Forkliftaction Media accepts no responsibility for errors or omissions. If you feel that significant facts are overlooked, or have a different viewpoint on a topic addressed, we invite you to open a conversation in our Discussion Forums.

Are you recruiting? Find your ideal candidate among a diverse range of materials handling professionals:

Forkliftaction's JOB MARKET

Inside The News
It is hard to ignore the wildfires which are currently burning their way through parts of California leaving a devastating trail of destruction in their wake, taking lives, livelihoods, property and dreams with them... Continue reading

PREMIUM business

Shenzhen Wellwit Robotics Co., Ltd
The Largest AMR/AGV ODM/OEM Manufacturer in China.
Upcoming industry events …
April 16-17, 2025 - Dubai, Saudi Arabia
May 12-15, 2025 - Detroit, MI, United States
May 20-22, 2025 - Dubai, United Arab Emirates
Inside The News
It is hard to ignore the wildfires which are currently burning their way through parts of California leaving a devastating trail of destruction in their wake, taking lives, livelihoods, property and dreams with them... Continue reading

Are you recruiting? Find your ideal candidate among a diverse range of materials handling professionals:

Forkliftaction's JOB MARKET

Inside The News
It is hard to ignore the wildfires which are currently burning their way through parts of California leaving a devastating trail of destruction in their wake, taking lives, livelihoods, property and dreams with them... Continue reading
DHL grows with acquisition Waterville, OH, United States

Showcased in the Virtual Expo

Upcoming in the editorial calendar
AGV FORKLIFT MANUFACTURERS
Feb 2025
MATERIALS HANDLING ATTACHMENTS
Apr 2025
Upcoming industry events …
April 16-17, 2025 - Dubai, Saudi Arabia
May 12-15, 2025 - Detroit, MI, United States
May 20-22, 2025 - Dubai, United Arab Emirates