As industries continue to evolve and safety regulations become more stringent, Eaxtron’s SECURISOFT Range provides the perfect solution for modern companies looking to stay ahead. By addressing key risks and offering superior ergonomics, performance, and safety, SECURISOFT is the smart choice for any business using battery-powered equipment.
For many years, battery connectors were often overlooked as consumable items, easily replaceable and rarely seen as critical components in the operation of battery-powered equipment. But as technology has evolved, and as companies prioritize workplace safety and operational efficiency, battery connectors have emerged as crucial components that can directly impact a company's bottom line and the well-being of its workforce.
At the heart of this shift is the realization that modern battery connectors, especially in industries like material handling, Ground Support Equipment (GSE), Automated Guided Vehicles (AGVs), and more, play a pivotal role in mitigating safety risks and improving equipment performance.
Key Risks in Battery-Powered Operations:
1. Accidental Disconnection During Operation
In fast-paced environments, equipment failure caused by accidental disconnection of battery connectors can result in costly downtime, product damage, or even accidents and injury to operators.
2. Overheating and Connector Wear
Poor conductivity in battery connectors can lead to overheating, a serious safety hazard that may cause equipment malfunction or even fire risks. Continuous use can also cause wear on the connectors, leading to a decrease in performance and the need for frequent failures and expensive replacements.
3. Ergonomic Strain and Workers Injuries
Connecting and disconnecting battery plugs multiple times a day can take a toll on workers, especially if excessive force is required. Over time, this can lead to musculoskeletal injuries, putting employees' health at risk and leading to increased absenteeism or worker compensation claims. Musculoskeletal Disorders are global, and the most common work related health problems affecting millions of workers across Europe according to EU-OSHA, while an estimated billion dollar a year is addressed to cover healthcare expenses and lost productivity in the US only.
4. Equipment Downtime and Repairs
Low-quality connectors are more likely to wear out, causing operational delays as they need to be replaced or repaired more often. Equipment downtime means lost productivity, which directly impacts a company’s profitability.
To tackle these critical challenges, Eaxtron has developed the SECURISOFT Range of battery connectors, which offer advanced safety, performance, and ergonomic benefits:
1. Secure Locking to Prevent Accidental Disconnection
The SECURISOFT Range comes equipped with a patented locking device that ensures battery connectors stay securely fastened during operation. This feature prevents accidental disconnections, safeguarding both equipment functionality and the safety of employees working nearby.
2. Optimized Conductivity to Minimize Overheating
The vortex-shaped clip inside SECURISOFT female contacts, made from copper and plated with silver, maximizes the contact surface between the plug and socket. This unique design enhances conductivity, reducing the likelihood of overheating—a critical feature for safe operation. The improved conductivity also minimizes wear and tear on the connectors.
3. Ergonomically Designed for Low-Effort Connections
One of the standout features of the SECURISOFT Range is its low mating effort design, which reduces the physical force required to connect and disconnect the plug. This significantly lowers the strain on workers, helping to prevent musculoskeletal injuries and improving overall ergonomics in the workplace.
4. Durability That Reduces Equipment Downtime
The SECURISOFT range features rugged, long-lasting materials that reduce the need for frequent connector replacements. With unbreakable handles and highly conductive, corrosion-resistant contacts, the connectors are built for long-term use, keeping equipment running smoothly and minimizing downtime.
5. Agility and Flexibility in Modern Applications
The SECURISOFT Range is also highly adaptable to modern technologies such as lithium-ion batteries. Its locking device, which can be screwed on as an accessory, allows for flexible installation in any existing setup, even in tight spaces. This adaptability makes SECURISOFT the perfect solution for a wide range of configurations and industries.
Investing in Safety and Performance
With workplace safety becoming a top priority for companies worldwide, choosing the right battery connectors is no longer just about electrical performance—it’s about ensuring the health and well-being of employees and the reliability of equipment. By investing in the SECURISOFT Range, businesses reduce risks, increase efficiency, and enhance safety, all while optimizing the lifespan and performance of their battery-powered equipment.
If you’re ready to take the next step in improving your operations and safeguarding your workforce, contact Eaxtron today to learn more about our SECURISOFT Range and other DIN and flat connector ranges!