Discussion:
Blowing TMD's

Hello, we have a 5FBE18 electric forklift that keeps blowing TMD's. The unit was onsite & someone had damaged the Large Anderson plug for the battery leads, then reverse polarized the unit. The unit was towed to the workshop. We replaced the contacts for the solenoids, both Snubber & CPU boards & a damaged TMD. I have spent a day checking everything out. The only thing I noticed was where the bushes contact the comutator for the drive motor it looks darker than the other drive motor. I can't find anything obvious at this point. All help would be appreciated. Cheers BF
  • Posted 10 Feb 2016 20:32
  • By Bullfrog
  • joined 23 Oct'15 - 13 messages
  • South Australia, Australia
Showing items 1 - 5 of 5 results.
Hello Roibeard, I have re-tested the flywheel diodes & have discovered a problem. 1 diode has a value of 1.119m ohms in one direction, switch the leads around & I get open circuit. I tested the other diode, I have a value of 97.3 K ohms in direction and 79.6 K ohms in the other. The book I have says test in 1k ohms range. The diode should test approximately 3k ohms in 1 direction & no continuity in the other direction.
  • Posted 2 Jun 2016 09:23
  • By Bullfrog
  • joined 23 Oct'15 - 13 messages
  • South Australia, Australia
I checked out all diodes... All ok. going to pull the batteries & check out the RAD's properly.
  • Posted 17 Feb 2016 07:54
  • By Bullfrog
  • joined 23 Oct'15 - 13 messages
  • South Australia, Australia
Morning Roibeard, Thank you for your explaination. I will double check the flywheel diodes and get back to you. Cheers.
  • Posted 12 Feb 2016 08:04
  • By Bullfrog
  • joined 23 Oct'15 - 13 messages
  • South Australia, Australia
CO refer to the drive transistors. Any transistor driving an inductive load requires a flyweel (flyback) diode to protect it from the high reverse voltage. A fundamental property of an inductor is to resist a change in current, which is exactly what happens when the transistor turns off. It uses the energy in it's magnetic field to try and maintain the current, so the faster the switching action the faster the change in current and hence the higher the back emf seen by the transistor ( e = -Ldi/dt ). The diode allows the current to circulate and dissipate the energy and clamps the voltage to approximately 1V (0.7V is the norm for a fully forward biased diode).
So if the flywheel diode goes open circuit the transistor will work for a short time (how long depends on the load and the magnitude of the reverse voltage).
So in summary always ensure the flywheel diode is OK before replacing the switching transistor. As best practice I always change both at the same time.
  • Posted 12 Feb 2016 07:55
  • By Roibeard
  • joined 2 Mar'10 - 335 messages
  • Dublin, Ireland
I forgot to mention, It keeps throwing up a CO code too
  • Posted 10 Feb 2016 20:41
  • By Bullfrog
  • joined 23 Oct'15 - 13 messages
  • South Australia, Australia

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