Discussion:
Turtle switch does not work

When the unit is too close to a wall to actuate arm the turtle switch doesn't allow the brake to come off and creep forward safely any more. There is an audible click inside but then no fwd/rev even with arm down. Anybody ever have one like this??
  • Posted 4 Sep 2014 06:21
  • By troy_m
  • joined 13 Sep'08 - 112 messages
  • Ontario, Canada
Showing items 1 - 1 of 1 results.
First: The turtle/ rabbit/switch dosent control the brakes being released,that is done by the proximity switch at the base of the control handle assembly,ANd the FWD/REV rotation of the control ****.
The sequence of operation is: turn the truck on move the control handle down to activate the proximity switch,this sends a signal to the ZAPI controller!then when you rotate the FWD/REV **** it sends a signal to the control card in the top of the handle which in turn sends a signal to the ZAPI controller to let it know what direction you want to go.
If you try and rotate the **** before the handle is down,this won't let the truck move(if it's operating (CORRECTLY) If you have no rabbit function at all then there is a issue with either the switch itself or the handle control card.
If the brakes are not releasing then there could be a issue with either the proximity switch, the control handle card, or the brake assembly itself.
The brake assembly should have an air gap of.2-.6 MM (.0078-.024 in.) with the brakes released....the brake release coil resistance should be 27-30 ohms......
There is a red led light that will come on( on the Prox. Switch) when the handle is pulled down and the proximity switch senses it's presence,light will go out when handle is either pulled down past the proximity switch or returned to full upright position....
  • Posted 4 Sep 2014 08:55
  • Modified 4 Sep 2014 09:00 by poster
  • By kevin_t
  • joined 2 Dec'10 - 1,301 messages
  • Pennsylvania, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

August confidence index falls Washington, DC, United States
Global Industry News
edition #1245 - 28 August 2025
In this week’s Forkliftaction News , we look at MHEDA’s Q3 Economic Advisory Report which reveals current resilience in the US materials handling sector... Continue reading
Movers & Shakers
Steve Dimitrovski Steve Dimitrovski
Director sales for Australia and New Zealand, Swisslog
General Manager, Forkpro Australia
Global CEO, Swisslog
Board member, UKMHA
August confidence index falls Washington, DC, United States
Upcoming industry events …
October 29-31, 2025 - Marina Bay Sands, Singapore
November 13-14, 2025 - Berlin, Germany
March 10-12, 2026 - Hong Kong, Hong Kong