Choosing the right vehicle-mounted terminalTejal Ranjan, vice president of global marketing at JLT Mobile Computers, looks at why private 5G and LTE will be standard for next-gen equipment
In modern industrial and logistics operations, vehicle-mounted terminals (VMTs), or forklift computers, serve as the critical interface between operators and core systems like WMS (warehouse management systems) and ERP (enterprise resource planning).
As facilities modernise, selecting the right VMT isn’t only about hardware performance—it’s about ensuring secure, resilient, next-generation wireless connectivity.
Traditional wi-fi has powered warehouses and factories for years, but its security limitations, short range, and interference vulnerability are now accelerating a rapid shift toward private 5G and LTE (long-term evolution).
These technologies are not just faster—they redefine what is possible for secure, mission-critical industrial communication.
Industrial security can’t wait: the cost of a breach is too high
Industrial organisations have become top-tier targets for cyberattacks, and the financial impact continues to climb.
Based on industry-wide reports, the average cost of a data breach in industrial sectors now exceeds USD5.56 million; the largest annual increase among all industries.
Operational downtime is even more punishing. Manufacturing and logistics operations can lose up to USD125,000 per hour during an unplanned outage.
When a wireless network becomes the point of failure - either from a breach or signal instability - the cost multiplies.
Private 5G/LTE was engineered with carrier-grade security in its DNA. For companies with
compliance requirements or sensitive data, it offers a level of protection Wi-fi simply cannot match.
Inside the walls: where wi-fi security and stability fall short
Most factories, warehouses, and distribution centres still rely on wi-fi because it’s familiar
and inexpensive to deploy. But as cyber threats and operational demands increase, wi-fi’s
weaknesses quickly become critical risks.
Why private 5G/LTE is superior inside the walls:
1. SIM-based authentication — Unspoofable access control - wi-fi credentials can be hacked, shared, or phished. Private 5G/LTE requires SIM or eSIM authentication—the same highly secure method used by global carriers. Only authorised, whitelisted devices can connect. This eliminates a major attack vector and ensures that data access starts from a secure, verified device.
2. End-to-end data isolation and encryption - Private 5G/LTE networks use dedicated spectrum, separate from public internet pathways.
This ensures:
• Full data isolation
• End-to-end 3GPP encryption
• On-premises control of sensitive operational data
For industries handling regulated, financial, or proprietary information, this makes private
5G/LTE the more compliant and secure choice.
Outside the walls: long range, high mobility, and industrial reliability
Outdoor industrial environments - ports, yards, mines, construction sites, and large
campuses - push wi-fi beyond its technical limits.
High-frequency wi-fi signals degrade in open spaces and struggle with metal, machinery, and long distances.
Private 5G/LTE outperforms wi-fi in every outdoor scenario:
1. Superior range
Private LTE/5G uses longer radio waves that travel miles without degradation. This ensures seamless connectivity across large sites where wi-fi would require excessive access points and still deliver poor performance.
2. Better penetration through metal and concrete
Where swi-fi signals bounce or weaken, private LTE/5G maintains consistent performance.
This is crucial in environments filled with:
- Shipping containers
- Heavy machinery
- Concrete structures
- Stacked pallet racks
3. Reliable mobility for AGVs, cranes, trucks, and forklifts
Private 5G/LTE supports stable, low-latency connectivity for moving assets—something wi-fi struggles with due to handoff delays and signal dropouts.
A single lost connection can stop a crane lift, halt an AGV, or disrupt a container move. Private 5G/LTE eliminates these operational risks.
Why VMT selection matters in a private 5G/LTE future
A wireless network is only as secure as the endpoint connected to it. To fully realise the
benefits of Private 5G/LTE, organisations must equip their fleets with rugged VMTs
designed for:
• Native private LTE/5G compatibility
• Extreme industrial environments
• High uptime and reliability
• Secure, managed device authentication
Choosing the right VMT ensures your operation is not just modernised, but future-proofed.
The industrial network of the future
The shift toward private 5G/LTE is accelerating across manufacturing, warehousing, transportation, and ports.
The drivers are clear:
• Carrier-grade security inside the walls
• Long-range, resilient wireless outside the walls
• Support for automation, mobility, and real-time data
Private 5G/LTE is becoming the backbone of next-generation industrial operation - ensuring data stays secure, operations stay online, and enterprises are ready for the next wave of digital transformation.