Discussion:
Starter Issues

Hello All,

I'm having an intermittent starter issues with our lift (C500-40). Last year the starter was intermittently spinning very fast like it wasn't engaging. That problem was with a rebuild. Now the new issues it that sometimes it just won't spin. When you turn the the key you can hear the starter relay click but no noise from the starter itself. It might sit for a day or two and then suddenly starter working. I'd love to give the thing a good wack like I used to do on my jeep but there's just not enough room for that. The battery is good and charged. What's the best way for me to proceed with testing things? Could this just be a wiring issue? Is it possibly just an issue with the solenoid? Any help would be greatly appreciated.

Thanks,

Tyler
  • Posted 9 Jul 2011 07:29
  • By tyler_v
  • joined 2 Oct'10 - 2 messages
  • Kentucky, United States
Showing items 1 - 2 of 2 results.
It was a wiring issue. Thanks for pointing me in the right direction.

Tyler
  • Posted 13 Jul 2011 06:07
  • By tyler_v
  • joined 2 Oct'10 - 2 messages
  • Kentucky, United States
Check to see if the S terminal on the solenoid is getting at least 10 volts when you try to start it. If not there is a wiring problem. The wire harness plug under the floor plate has problems on those models. If the solenoid is getting at least 10 volts and is not turning on the starter, then there is something wrong with the starter and/or solenoid.
  • Posted 9 Jul 2011 11:35
  • By mrfixit
  • joined 11 Dec'08 - 1,434 messages
  • New York, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Fact of the week
In 1898, author Morgan Robertson wrote a novel called 'Futility', which described an "unsinkable" ship named the Titan that sank after hitting an iceberg. Fourteen years later, the Titanic sank in a strikingly similar fashion.
Terberg RT403
Balling, Denmark
Used - Sale
Mitsubishi Logisnext FD25T5M
Yokohama, Japan
Used - Sale
Upcoming industry events …
December 9-11, 2025 - Aktau, Kazakhstan
May 20-21, 2026 - Nashville, United States
June 23–25, 2026 - Cairo, Egypt
Movers & Shakers
Steven Ballerini Steven Ballerini
Chief executive officer, Australian Supply Chain & Logistics Association (ASCLA)
Engineering policy lead, Logistics UK
Regional manager - Eastern Canada, Associated Equipment Distributors
Vice president - IT & EP OEM parts, Big Joe Forklifts
Terberg RT403
Balling, Denmark
Used - Sale
Mitsubishi Logisnext FD25T5M
Yokohama, Japan
Used - Sale
Global Industry News
edition #1257 - 20 November 2025
In this week’s Forkliftaction News , Toyota Industries Corporation confirms it has settled a class-action lawsuit in the US which centred around its 2023 emissions cheating scandal. Find out how much the class-action cost it... Continue reading
Fact of the week
In 1898, author Morgan Robertson wrote a novel called 'Futility', which described an "unsinkable" ship named the Titan that sank after hitting an iceberg. Fourteen years later, the Titanic sank in a strikingly similar fashion.