Report this forum post

on the cat GC25K i still need a serial number so i can look it up in the appropriate service docs but to answer your question about codes.
There are no code numbers so to speak, just a flashing ! light in some cases or in these trucks, the ! light just tells you there is a problem usually accompanied by the corresponding system light, and at this point you have to find out what is giving the problem by either using the cat software and hooking up to the ecm and seeing what is out of range or doing it the hard way, manually checking components.
Fortunatly even doing it manually isnt so bad, you check the alternator output voltage, check the alternator belt, check the fuel vac solenoid (FCSV), and make sure it is working, usually hear it rattle when engine is running, it pulses real fast if it is working correctly, it is located over where the lp converter is on a bracket mounted to the lp converter bracket, has vac hoses hooked to it. Check the accelerator pedal sensor and throttle body voltages.

Also check the O2 sensor and you can also clean out the lp mixer, sometimes a dirty mixer can cause problems that will set off the ! light, the air mixture ports get blocked and cannot mix the air/fuel correctly and it will run rich or lean causing the O2 sensor to malfunction by over compensating out of range.
Just remember if you clean out the mixer with carb cleaner or anything else like it make sure you blow it out thoroughly, the heavy vapors from this could damage the O2 sensor. Once you clean it start the engine and run it wide open till it clears out... usually a minute or so should do it.

Testing the Throttle body:
- start engine and accelerate above 1200rpm for 10 secs, then allow to return to idle.
- disconnect the TB harness , the rpm should drop from idle 750 to about 500.
- if the rpm does not drop remove the TB side cover and inspect springs, if springs are intact then perform chassis harness test on ecu pin 12, blue/black wire and pin 8 ground black wire. Key on should read 0.77v, engine idle (in neutral) should read 3.5v, full engine rpm should read 5.0v.
With the engine at full rpm, in neutral and at hydraulic main relief, the voltage at pin 12 at ecu should read 5.0 to 6.5v. If either wire is open the engine will only achieve idle speed.

Test the O2 Sensor:
- observe the oxy sensor voltage, 0.2 to 0.9v is the desired range.
If the O2 sensor voltage is 0.9v or above, the dash light will come on indicating a system problem. The error code will be for O2 sensor. This is normally caused by an incorrect dwell reading with the resulting problem being in LP mixer or throttle body. NOTE: rarely is O2 sensor.
  • Posted 23 May 2016 03:14
  • By swoop223
  • joined 23 Mar'12 - 3,692 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
Fact of the week
Brothers Adolf ("Adi") and Rudolf ("Rudi") Dassler split their shoe company after WWII due to a bitter feud, and established the rival companies of Adidas and Puma. Their personal animosity and business rivalry divided their German hometown Herzogenaurach. The town became known as "the town of bent necks" due to the intense loyalty to each brand.
Toyota 8FGCU25
Flesherton, Ontario, Canada
Used - Sale
Terberg RT223
Balling, Denmark
Used - Sale
Global Industry News
edition #1251 - 9 October 2025
In this week’s Forkliftaction News , hydrogen power is a theme as we report on the US marking its 10th annual National Hydrogen and Fuel Cell Day, an initiative to promote the benefits of the clean energy source... Continue reading
Upcoming industry events …
October 14-16, 2025 - Antwerp, Austria
October 15-17, 2025 - Bangkok, Thailand
November 17-19, 2026 - Luanda, Angola
Fact of the week
Brothers Adolf ("Adi") and Rudolf ("Rudi") Dassler split their shoe company after WWII due to a bitter feud, and established the rival companies of Adidas and Puma. Their personal animosity and business rivalry divided their German hometown Herzogenaurach. The town became known as "the town of bent necks" due to the intense loyalty to each brand.
Latest job alerts …
Davenport, IA, United States
Philadelphia, United States
Prospect CT, United States
Dayton OH/Cincinnati OH, United States