Report this forum post

One last thought on this subject is the concern of running a lift while blocked up and free wheeling. There is a hefty voltage spike when the current is removed from a high rpm running motor and some MFG's do have a warning in the service manuals describing such voltage as some can reach upward toward a 1000 or more. Most later model trucks are equipped with a flyback diode that eliminates this. I have seen a few ev-1 systems zapped because of winding one up while blocked.

As far as load test is concerned i have always performed the load test using hydraulics as they are the amp hog of most lifts including this one. I do not like to see much over 3 volt drop in voltage when performing a deadhead check. Low battery voltages can lead and will lead to card failure eventually. Lower than voltage rated will lead to heat thus smoke. A battery going out will most time drop of 5+v when checked on "full" charge with hydraulics dead headed. You will also have other tell tell signs such as rotten egg smell when lift is charging and or running and deformed tops on the cells. Just my 2 cents worth.
  • Posted 27 Mar 2014 09:18
  • By RCAV8TOR
  • joined 12 Nov'11 - 366 messages
  • Alabama, United States
What i used to do all day now takes me all day to do.

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
Global Industry News
edition #1247 - 11 September 2025
In what may prove to be a sign of things to come, Canadian materials handling equipment lithium-ion battery manufacturer, UgoWork, has announced battery assembly for some forklifts bound for the North American domestic market will now be done in the US. See the story for full details... Continue reading
Movers & Shakers
Andries Retief Andries Retief
Chief development officer, DHL
Director, ICHCA Australia
CEO, TVH
Sales and operations director, Logitrans A/S
Terberg RT403
Balling, Denmark
Used - Sale
UN Forklift FBR25NQC3
HANGZHOU, Zhejiang, China
New - Sale

Showcased in the Virtual Expo

Latest job alerts …
Danville, IL, United States
Movers & Shakers
Andries Retief Andries Retief
Chief development officer, DHL
Director, ICHCA Australia
CEO, TVH
Sales and operations director, Logitrans A/S