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Having trouble with my residential workshop RC3020. I have spent 12 hours toning out wiring throughout the lift with every access panel and plate removed.

My FWD/REV performance has gone from intermittent to absent. Batteries at 38.6V; Amperage good; fluids good -- before your ask ;-) I was able to get "some" movement if I unplugged the batteries and inserted. Sometimes it operates, sometimes a single side of the FWD/REV solenoid clicks. If this happens then I need to unplug/plug to get flow.

At this point, I have performed the following diagnostic steps:
+ verified main power solenoid function
+ verified that all connection solenoids operate correctly with 24V
+ chased all signal wires/leads from solenoid to ECU
+ ohm'd the micro switches on the control stick

The lift and tilt are still working fine. The steering drive is operational.

What am I missing? At current, the only solenoids operating are the main power solenoid and the hydrolic pump solenoid. I'm not hearing or seeing the other solenoid/switches operating. I "think" I'm only getting 18V to these solenoid/switches.

Other tips from people far smarter than I?

Thanks!

/jm
  • Posted 4 Jan 2012 08:43
  • By joelmcf
  • joined 4 Jan'12 - 4 messages
  • Texas, United States

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Fact of the week
Brothers Adolf ("Adi") and Rudolf ("Rudi") Dassler split their shoe company after WWII due to a bitter feud, and established the rival companies of Adidas and Puma. Their personal animosity and business rivalry divided their German hometown Herzogenaurach. The town became known as "the town of bent necks" due to the intense loyalty to each brand.
Fact of the week
Brothers Adolf ("Adi") and Rudolf ("Rudi") Dassler split their shoe company after WWII due to a bitter feud, and established the rival companies of Adidas and Puma. Their personal animosity and business rivalry divided their German hometown Herzogenaurach. The town became known as "the town of bent necks" due to the intense loyalty to each brand.
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY