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I have done this repair before by cleaning back the broken part, building it up with brazing rods, re drilling and fitting a solid type thread insert like the Wurth Time serts. Its a fairly big job and you will need to remove the engine but not as big or expensive as replacing the block.We have had to do it on the 4 cyl, V6 & V8, they are just a very crap design, a bit like the rest of the engine!!
  • Posted 13 Feb 2011 21:34
  • By danny_k
  • joined 3 Mar'05 - 310 messages
  • Buckinghamshire, United Kingdom

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Movers & Shakers
Jeannette Walker Jeannette Walker
CEO, MHEDA
President, European Rental Association (ERA)
Chief marketing officer, JLT Mobile Computers
Chief executive officer, East Penn Manufacturing