Report this forum post

yes, with electric lifts when theres smoke its usually a bad thing :o)
look for burned contactor tips, wires, melted connections on the control unit. If the smoke was coming from the rear panel as you said you should see something burned right away. With the contactor tips the directional ones can sometimes be a little tricky to look inside, but if you see melted metal or a lot of black suit around them or any other ones that's a sign they have been hot and arcing, melted ones are pretty obvious. In some cases the power steering contactor is hidden behind a component like a fuse panel (GE 100 panels are built this way) and you'll have to pull some things out of the way to see it unless you have a very bright flashlight and a mirror that can get you a good angle view on it. Some of these units were built with a sevcon control system so the component layout is different than a GE100. Both are similar but the GE panel has a couple of extra components according to the panel contactor schematic.

Now burnt wiring can be pretty obvious if the plastic covering is burned off but sometimes it can be just slightly melted and not quite as noticeable if you turned it off before it got destroyed.

Just take your time and look at everything.

Now if you do not find anything burned in the panel area since the smoke was coming from the back panel it could be something underteath the battery like a motor or some wiring under there because the main power cables run in a harness galley underneath that area, also some motors are mounted underneath either on side compartments or directly underneath the battery. Sometimes hydraulic motors are also mounted underneath there as well.
  • Posted 19 Jan 2019 09:19
  • Modified 19 Jan 2019 09:26 by poster
  • By swoop223
  • joined 23 Mar'12 - 3,692 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
Fact of the week
In 1898, author Morgan Robertson wrote a novel called 'Futility', which described an "unsinkable" ship named the Titan that sank after hitting an iceberg. Fourteen years later, the Titanic sank in a strikingly similar fashion.
Upcoming industry events …
December 9-11, 2025 - Aktau, Kazakhstan
May 20-21, 2026 - Nashville, United States
June 23–25, 2026 - Cairo, Egypt
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY