Discussion:
A drum brake question/ why so many broken adjuster cables?

Does any one know why the cables for the self adjustment mechanism fail on so many different forklifts that have drum brakes? I even see Hysters with rod operated adjusters have alot of failures. I think that most of the drum brake problems that I've seen through out the years that I've been in this buisness were caused by adjuster cables broken or stretched. I've spent plenty of time working on cars AG equipment and mudium duty trucks and only ever seen one broken cable in those vehicles (and that was a 1970 ford falcon, so it was old enough to have a good excuse to break)
  • Posted 7 Jun 2009 07:43
  • By fixitandy
  • joined 23 Mar'09 - 81 messages
  • Pennsylvania, United States
Showing items 1 - 4 of 4 results.
The adjuster cables are tensioned every time the hand brake goes on and off. It is the handbrake use that wears them out.
  • Posted 12 Jun 2009 16:41
  • By AndyPandy
  • joined 26 Oct'07 - 175 messages
  • Staffordshire, WM, United Kingdom
I figured that frequency of use was the most likely reason, but it seems counter intuitive that the self adjuster cables would wear out and break much faster than the shoes wear out. I just replaced adjuster cables on two TCMs whos brake shoes were not even close to worn out today.
  • Posted 12 Jun 2009 14:39
  • By fixitandy
  • joined 23 Mar'09 - 81 messages
  • Pennsylvania, United States
there are at least 2 good reasons.
the first is the same reason starters (and ring-gears) are replaced in forklifts so much more often than in cars, trucks and ag-equip. In a car you start the car an average of 3 times a day, in a forklift you may start the motor an average of 6 times a shift or more. In a car you may not even use the park brake, while in that forklift the park brake may be used 6 times an hour.
The other is the tendency to run over strapping and stretch wrap, that winds itself around the wheels and brake parts, causing all sort of problems
  • Posted 7 Jun 2009 20:34
  • By edward_t
  • joined 5 Mar'08 - 2,334 messages
  • South Carolina, United States
"it's not rocket surgery"
It is simple, forklift brakes are more or less in constant use.
  • Posted 7 Jun 2009 19:27
  • By AndyPandy
  • joined 26 Oct'07 - 175 messages
  • Staffordshire, WM, United Kingdom

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Movers & Shakers
Lee Rushton Lee Rushton
Business development manager - UK, IRE, BENELUX, Tyri Lights
President and CEO, Wajax Corporation
Chairman of the board, Tompkins Solutions
Director of government affairs, Associated Equipment Distributors

PREMIUM business

Ningbo Ruyi Joint Stock Co., Ltd.
Manufacturer of forklifts, power stackers & pallet trucks.
Movers & Shakers
Lee Rushton Lee Rushton
Business development manager - UK, IRE, BENELUX, Tyri Lights
President and CEO, Wajax Corporation
Chairman of the board, Tompkins Solutions
Director of government affairs, Associated Equipment Distributors
Global Industry News
edition #1253 - 23 October 2025
In this week’s Forkliftaction News we look at the October Confidence Index for the US Equipment Finance Industry - a measure of the health of the materials handling and logistics sectors - which has remained steady month-on-month... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY