HAWKER® LIFESPEED® MOD3 Series Leads Modular Charging Revolution

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- 2 Mar 2017 ( #810 )
6 min read
The HAWKER LIFESPEED MOD3 Modular Charger
The HAWKER LIFESPEED MOD3 Modular Charger
HAWKER has a long tradition of more than 30 years of high-frequency charging technology and innovation. The LIFESPEED MOD3 high-frequency, smart charger series combines the company's charging expertise with the advantages of modular charging.

Equipped with the patented AccelRate® technology, LIFESPEED MOD3 modular chargers illustrate the continuing growth of HAWKER's modular charging revolution.

Enhanced Flexibility of 3 Charging Profile Options
LIFESPEED MOD3 modules are the most flexible in the industry by operating as a fast, conventional, and opportunity charger. It's three chargers in one! LIFESPEED MOD3 chargers provide optimum charging, peak efficiency, and non-stop power while reducing charging costs and energy demands.

Diagram of Patented AccelRate Discharge Circuit
Diagram of Patented AccelRate Discharge Circuit
AccelRate Fast Charging Technology
The LIFESPEED MOD3 charger line delivers outstanding fast charging capabilities. Utilizing the patented AccelRate technology, LIFESPEED MOD3 chargers feature a unique charge algorithm that can recharge batteries 3 to 5 times faster than conventional chargers. This algorithm reduces the natural resistance of the battery by incorporating short, low-energy discharge cycles at precise intervals. This process lowers the build-up of charging ions around the battery plates, allowing a more even distribution of active ions over the entire charging area. This discharge cycle increases charge acceptance by the battery, thus reducing excessive heat generation and allowing a higher charging current to be applied and maintained. The result is a fully charged battery (100% amphere hour return from an 80% DoD) in just 2-3 hours.

Additional Charge Profile Options
In addition to the fast charging profile, LIFESPEED MOD3 chargers can also be programmed as either a conventional (IONIC) or opportunity charger. HAWKER's patented IONIC profile is the best value on the market for conventional charging in most applications. IONIC charging utilizes periodic pulses of current to determine the battery's true capacity and state of charge, as well as mix the electrolyte throughout the charge to avoid acid stratification. The IONIC profile provides an optimal recharge with minimal heat generation.

LIFESPEED MOD3's compact size allows for a variety of placements within warehouse operations.
LIFESPEED MOD3's compact size allows for a variety of placements within warehouse operations.
The LIFESPEED MOD3 includes an opportunity charge profile that returns capacity to the battery during breaks without excessively gassing the battery. The opportunity profile can be set either manually using front panel menus or automatically while using HAWKER's Battery Boss® WC wireless, smart-data diagnostic device. When coupled with the compact BBWC device, the charger will automatically adapt to battery, AH capacity, and temperature. Whichever profile is selected, the charger will automatically charge a range of battery voltages and in IONIC will automatically adjust for a wide range of battery AH capacities.

"The HAWKER LIFESPEED MOD3 charger is the most flexible and versatile charger available in the market," said Dean C. Portney, HAWKER's Vice President of Sales and Marketing. "This charger easily adapts to our customer's changing needs and duty cycles as it will charge in multiple profiles, including AccelRate fast, opportunity, and IONIC (conventional). The scalability of its modular design and multi-voltage capability enhance this flexibility exponentially. LIFESPEED MOD3 chargers will cover operations through any changes and fluctuations in business and demand, which is unmatched in the industry."

Larger 12-bay cabinet offers even greater scalability to quickly accommodate additional modules.
Larger 12-bay cabinet offers even greater scalability to quickly accommodate additional modules.
Advantage of Scalability
As Portney mentioned, an intrinsic benefit of the LIFESPEED MOD3's modular design is scalability. Offered in 6-bay and 12-bay cabinets, these chargers allow for modules to be added or removed in response to customers' changing power needs. The LIFESPEED MOD3 chargers can be configured for a wide range of 3.5 kW modules - up to a maximum of 12 modules. This allows customers to scale their charging power to meet their operational demands.

Energy Savings
LIFESPEED MOD3 owners also receive energy savings when using this charger in their operations. Its IONIC charge profile lowers the charge factor by diagnosing the battery and precisely returning the energy needed to completely recharge the user's battery. The LIFESPEED MOD3 technology offers the highest conversion efficiency and power factor available in the industry. This significantly reduces electrical consumption and demand charges. (The LIFESPEED MOD3 operates at efficiencies of up to 94% and a power factor of .96.)

Say Goodbye to Downtime
In addition to reducing energy costs, the modular design of the LIFESPEED MOD3 also eliminates downtime and provides a non-stop charge. This is due to each individual power module's ability to operate independently. Even if one module stops working, the rest will continue charging the battery - making downtime a thing of the past.

Installation of each power module is fast and simple.
Installation of each power module is fast and simple.
Simplified Service
The LIFESPEED MOD3 charger line will alert operators to any possible failures. Replacement power modules can be quickly installed with a few simple steps.

Flexible & Adaptable Power
Another benefit of the LIFESPEED MOD3's modular design is its flexibility with a wide range of batteries. The design allows for adaptation to a variety of battery capacities to deliver optimal efficiency and the best power factor. This potentially reduces or eliminates the need for more chargers in a customer's fleet.

Sleek, Modern Construction
The LIFESPEED MOD3 chargers feature a light, modern design. These charger models can be shelf-mounted or wall-mounted (6-bay cabinet) during installation. The extra-large (7-inches), color-changing TFT display screen allows the operator to observe the charging status from a distance. The display screen incorporates multi-language support, easy-to-navigate controls, and a real-time clock. And, the charger's accessible USB port makes downloading charging history easy and fast.

Advanced Data Management
LIFESPEED MOD3 chargers are capable of communicating wirelessly with the BBWC device and maintaining several thousand events and charge cycles for analysis and optimization.

Additional Features of LIFESPEED MOD3 Modular Chargers

Charging
  • 480 or 600 V 3-phase
  • Output voltage: 24/36/48V or 72/80V from 10.5kW to 42kW
  • De-sulphation charge
  • High temperature charge interruption with BBWC
  • Programmable delay start, either period of time after plugged-in or specific time of day
  • Block-out timer to avoid peak demand
Flexibility
  • Multi capacity and scalable output power
  • Auto cell sizing for 12/18/24 cells (36/40 cells with BBWC)
  • Auto selection of I-E-I charge profile for cold storage applications
Communication
  • LED indicators on each module for on/off or if a fault is detected
  • Programmable customer asset number
Construction
  • Screen background color changes with battery status
  • Adjustable cable settings: length and gauge
  • Utilizes SB-350 connector (no auxiliary wire needed)
Green Technology
  • Consumption below 10W in Energy Saver mode
  • Consumes less electricity, simultaneously reducing battery recharge costs while positively impacting carbon footprint

For more information on HAWKER or the LIFESPEED MOD3 modular chargers, call 1.877.7HAWKER to speak with a HAWKER representative in your area.

ABOUT HAWKER
With more than 85 years of motive power experience and innovation, HAWKER offers a complete line of battery and charger motive power solutions. HAWKER power solutions are designed to reduce environmental impact, lower operational costs, increase productivity, and improve customer operations. As a single-source manufacturer, HAWKER is equipped to assess and design complete power solutions to enhance each customer's operation and optimize productivity, improve efficiency, and minimize cost. HAWKER's exclusive "Harness the Power" on-site assessments analyze operations and provide specific customized solutions for improving material handling productivity. These assessments address all aspects of motive power: maintenance, operational costs, productivity, safety, and electrical consumption and demand.


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