Discussion:
H40T, 394 series 2006 year, LPG version with VW engine

Hello,

We have problem with engine starting and operation. It is difficult to start the engine and once it is started then we have following problems:
- unstable rpm of the engine
- backfire to intake manifold
- decreasd power.

Already done:
- air filter replaced
- spark plugs replaced
- LPG converter replaced

what special we have noticed is when it is difficult to start the engine if you detach balance line between LPG converter and mixer and blow air towards mixer through this pipe then engine starts without any problem. However, operation is stil bad.

Any ideas?
  • Posted 15 Jun 2014 19:08
  • By sebastian_z
  • joined 21 Feb'07 - 13 messages
  • Lodzkie, Poland
Showing items 1 - 3 of 3 results.
Jacku, Swoop223,

Thank you a lot for your help.

The issue was simple and your help was supporting our ideas. Replacement of the membrane and one faulty coil resolved the problem completly.

Thanks and good luck!
  • Posted 18 Jun 2014 21:55
  • By sebastian_z
  • joined 21 Feb'07 - 13 messages
  • Lodzkie, Poland
Sebastian,
First - check (replace!) the membrane on the mixer (3945729000 for non regulated cat. or 3945729001 for regulated cat.).
This is a vacuum device and even, when the membrane looks good, it doesn't mean it is good.
Check all the small pipes on the mixer.
Second - check the ignition coil.
When its faulty, the engine will not work properly.
  • Posted 18 Jun 2014 20:03
  • By Karait
  • joined 21 Jun'09 - 355 messages
  • Poland
I know your deepest secret fear...
J.M.
that seems rather odd, the reason i say this is because this 'balance line' you speak of is only there to provide vacumm to the evaporator to assist the diaphragm so it can open the secondary valve in the evaporator to send fuel to the primary chamber and then on to the mixer.
By removing the vac line from the evaporator and it starting and running tells me you may have the wrong evaporator on the truck or it has some kind of malfunction.

This is just a basic generic explanation
The way that is supposed to work is when the engine is turned over it provides a vacumm from the mixer assy through that hose to the evaporator, this vacumm opens the valve inside the evaporator allowing the LP Gas to flow through it, get vaporized and then out to the mixer. The pressure from the evaporator pushes open the mixer diaphragm mixing the LP Gas with air.

When you turn on the key and power on the system (without starting the engine), and the LP lock-off opens i would listen at the mixer and see if you hear any pressure leaking into the mixer, it should not. If you do hear anything then there is a problem with the evaporator or the mixer diaphragm. One other test is to remove the hose at the mixer where the LP fuel enters and then turn the system on and try to start the engine and see what comes out, it should just be a vapor rushing out. If you get more than vapor then its an evaporator issue, if you get nothing then its still an evaporator issue or possibly a lock-off issue.
  • Posted 15 Jun 2014 22:19
  • By swoop223
  • joined 23 Mar'12 - 3,691 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Upcoming industry events …
October 29-31, 2025 - Marina Bay Sands, Singapore
November 26-27, 2025 - Budapest, Hungary
April 8-10, 2026 - Jiangsu Province, China
Movers & Shakers
Dwight Klappich Dwight Klappich
Strategic advisor, Roboteon
CEO Americas, Hai Robotics
Executive director, NT WorkSafe
Chief executive, Logistics UK
Latest job alerts …
Atlanta Savannah Orlando Tampa Jacksonville West Palm, United States
St. Louis, MO, United States
Ottumwa, IA, United States
Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025