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a lifted commutator segment will give a clicking sound and also will cause arcing when the brush gets lifted off of the armature.

i have had success in the past using a very corase comm stone on the armature, they can cut alot of material off the armature so be careful finish with a fine seating stone and replace the brushes with dealer supplied ones (aftermarkets are no good i have tried them all) watch out for the drive motor fan when the motor is running!

a motor replacement/rebuild is always an option as well.
  • Posted 28 Mar 2014 07:59
  • By stam
  • joined 12 Aug'12 - 779 messages
  • Ontario, Canada

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Chief executive officer, East Penn Manufacturing