Report this forum post

Almost without a doubt it is an ev100 controller, (unless the truck is so new this could possibly be a warranty repair) and the code 16 is that the controller is set for either dual voltage and your 36volt battery is just off the charger, or too low a setting for the actual battery voltage.
The "-16" SHOULD indicate too high voltage in the battery, and would (correctly) happen if the controller was adjusted for a 36volt battery, and you installed a 48 volt battery, but in your case, my bet is that the battery is "too hot".
The correct fix would be to get your battery checked and fixed by a good battery company (especially since you have observed the "dropping out under load"), and to have someone with an ev100 handset to adjust function setting #15 to the actual 'at rest' voltage of the battery.
As an emergency workaround, turn on the lights and let them sit with the lights on for a couple of hours, then unplug and re-plug in the battery and turn the key on. this should drain some of the "surface charge" of the battery, and allow the controller to see a more accurate battery voltage.
You may be able to just do one or the other of the suggested "correct repairs" and have it work, but it would be far better (for many reasons, we can discuss if you want) to do both repairs; battery and adjust function 15 on the controller.
  • Posted 25 Jul 2009 22:34
  • Modified 25 Jul 2009 22:42 by poster
  • By edward_t
  • joined 5 Mar'08 - 2,334 messages
  • South Carolina, United States
"it's not rocket surgery"

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
Latest job alerts …
Uxbridge, Canada
St. Louis, MO, United States
Evansville, IN, United States
Daleville, IN, United States
Upcoming industry events …
July 9-10, 2025 - Birmingham, United Kingdom
October 21-23, 2025 - Panama City, Panama
Movers & Shakers
Jeannette Walker Jeannette Walker
CEO, MHEDA
President, European Rental Association (ERA)
Chief marketing officer, JLT Mobile Computers
Chief executive officer, East Penn Manufacturing
Hangcha 80XENS
Flesherton, Ontario, Canada
New - Sale
SMV (Konecranes) 20-1200B
Balling, Denmark
Used - Sale
Global Industry News
edition #1236 - 26 June 2025
As June comes to a close, the month when our sector recognises National Forklift Safety Day , the United Kingdom’s Association of Industrial Truck Trainers (AITT) has issued a timely reminder of the need to ensure any staff training is fully accredited... Continue reading