Discussion:
Need Help To Fix STILL Komatsu

Hello All Engineer,

i need advice for the trouble that i got for repairing STILL Komatsu:

Type:FB 12 RJX-1
S/N:61187400704
Years:2004

the trouble is:

1.Unit Show errror FE 06,08,99

and i try to change part for error above is:
1.LAS MODULE
2.Accelator assy
3.travel Sender.

and after i change that parts above.the unit show new error:
FE 98,FE42,FE 16,FE 12

this is more make me complicated.anyone of you gentlement can give some advice for fix this problem?
  • Posted 5 Nov 2010 12:41
  • By stillengineer03
  • joined 4 Nov'10 - 47 messages
  • Singapore, Singapore
George Peter
------------------------
georgepeter03 at gmail dot com
Showing items 1 - 10 of 10 results.
I have a Komatsu FG-30SG11 and it doesn't start. The battery is fully charged but I can't even get it to crank. I went on vacation and when I came back this thing was broke down and the company that I work for fired the fleet guy. I need some help PLEASE.
  • Posted 26 Jan 2011 01:44
  • By Stephen2857
  • joined 26 Jan'11 - 3 messages
  • Wisconsin, United States
hello

Yes I have received it and reply it,thank you
  • Posted 16 Nov 2010 17:11
  • By stillengineer03
  • joined 4 Nov'10 - 47 messages
  • Singapore, Singapore
George Peter
------------------------
georgepeter03 at gmail dot com
Hi

I sent the repair manual, please check!
  • Posted 16 Nov 2010 16:26
  • By kalapos_v
  • joined 12 Nov'10 - 4 messages
  • Pest, Hungary
dear sir

hello can you send me via email service manual OM pimespo that you have? to my email below

georgepeter03 at gmail dot com

thanks
  • Posted 16 Nov 2010 02:28
  • By stillengineer03
  • joined 4 Nov'10 - 47 messages
  • Singapore, Singapore
George Peter
------------------------
georgepeter03 at gmail dot com
Dear,Sir

for the first thanks for the advice,and FYI here is the new error show again,

before the error is FE 98,42,16,12

and now show error FE 55,42,16,12

can you show me the way what the first i have to do.

please advice and thanks for your kindly attention
  • Posted 15 Nov 2010 23:55
  • By stillengineer03
  • joined 4 Nov'10 - 47 messages
  • Singapore, Singapore
George Peter
------------------------
georgepeter03 at gmail dot com
Hello all,

FM20i Still forklift (year 2007) have error code fe2004, truck can not move.

Please send your help
  • Posted 12 Nov 2010 19:28
  • By DoNguyen
  • joined 1 Sep'08 - 9 messages
  • Binh Thanh District, Viet Nam
donguyen33@gmail.com
FE42, CAN bus 2 communication error between FPS and travel
converter
The FPS is not receiving any data from the travel converter. The main contactor K1 is
opened.
Check that the CAN bus 2 wiring and bus terminal are correct (see "CAN bus, Bus
structure CAN 2").
If the CAN bus is OK, the converter must be replaced. To test whether the converter is the
problem in faulty bus communication, the component can be contacted directly via the
onboard diagnosis of the display (Software version query, see "Display, Onboard
diagnosis, Software version query"). If Version 0.00 appears on the display when the
query is made (see "Display, Onboard diagnosis, Error codes") the component is faulty.
Remark: (Converter to 04/2005). This error message is also issued if the 48V supply
voltage is missing at X1.1 of the converter (see "Converter, Status LED"). This
is, for example, the case when the emergency-stop button has been actuated.
This error can also be caused by an incorrect converter encoding (cf. "Converter,
converter encoding").
  • Posted 12 Nov 2010 06:22
  • By kalapos_v
  • joined 12 Nov'10 - 4 messages
  • Pest, Hungary
The monitoring processor (Ue) and the control processor (SR) in the FPS are not able to
exchange information when the vehicle is switched on or during operation.
The "Control OK" signal (SOK) from the FPS is not sent (please see "FPS, Control OK
signal"). The hydraulic functions and travel are blocked.
Replace the FPS.
  • Posted 12 Nov 2010 06:21
  • By kalapos_v
  • joined 12 Nov'10 - 4 messages
  • Pest, Hungary
Hello!

I was already on such cases (OM-Pimespo)
The key-switch was the problem. The DC/DC converter power supply was missing.

I think, first check the voltages:
- Check the power supply
-Check the DC/DC converter!! (Power supply from the keyswitch.
-Check the CAN_BUS: -Resistance measurement
If one of the CAN bus leads, CAN high or CAN low
is interrupted, this can be measured with a resistance
measurement when the truck is switched
off:
1. Resistance measurement
Correct value: 60 ohm
One lead interrupted:
120 ohm.

2. Voltage measurement CAN high
to GND
Correct value: > 2.5V <3.5V

3. Voltage measurement CAN low
to GND
Correct value: < 2.5V >1.5V

I can send a repair manual (OM-Pimespo version)


FE12, Internal buffer battery of the FPS is discharged
The operating hours cannot be stored after key-operated switch OFF/ON. As a result, the
currently last stored value is displayed. A save routine is performed appr. every 5 minutes.
The hours-run counter therefore operates with a slight degree of imprecision during
operation. Exchange the FPS / internal back-up battery (possible after expiry of the guarantee
period of FPS).
  • Posted 12 Nov 2010 06:20
  • Modified 12 Nov 2010 06:55 by poster
  • By kalapos_v
  • joined 12 Nov'10 - 4 messages
  • Pest, Hungary
and for add info the battery indicator in display always shown empty even the real condition battery is full
  • Posted 5 Nov 2010 13:08
  • By stillengineer03
  • joined 4 Nov'10 - 47 messages
  • Singapore, Singapore
George Peter
------------------------
georgepeter03 at gmail dot com

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