Raymond EASI DR30TT:
HOW TO CHECK A BEARING ENCODER (EZ-C unit)

I have a problem with the raymond reach truck. The problem was slow travel of the unit. WE replaced a bearing encoder once, same trouble and the unit runs smooth in two months i think. after two months the unit run slow. Is there other hint how to check the encoder because we compared the two encoder same resistance value with the old encoder. It's hard to believe in just two months the encoder is defective.

ENLIGHTEN ME ALL.....thank you!
  • Posted 28 Oct 2011 14:10
  • Discussion started by forkliftcity
  • cebu, Philippines
don't bite the hands that feed you!
Showing items 1 - 10 of 10 results.
The best way(correct way) to test a logic level rotary encoder. Such as the ones found on Raymond trucks, is to use an oscilloscope. Sure you will see a voltage with a DMM set to AC. But you still have no idea if the encoder is working properly. It could be missing pulses on either channel A or B, or have a noisy channel. A bad encoder can still "test" ok with a DMM, yet cause all kinds of strange drivability issues.

Optical encoders (found in most Raymond steer motors and steer tillers, and belt driven drive motor speed encoders) will produce no voltage when turned by hand and disconnected by the way. They require a +5V supply to function.

You are most likely confusing the speed sensor on some drive motors that use teeth on a wheel pressed onto the armature as a pickup. That is not an "encoder", it is an pickup coil and reluctor wheel. That will produce AC voltage when the armature is rotated.
  • Posted 26 Dec 2014 09:48
  • Modified 28 Dec 2014 17:48 by poster
  • Reply by TTLLOGIC
  • Ohio, United States
Hola Crownsito!
Superword is 2 from factory. Can be changed to anything! Once someone has changed it, only God knows what the code is. You need a laptop and software to reset it to default "2"
  • Posted 27 May 2014 13:02
  • Reply by EasiTek
  • Ontario, Canada
Do not you know your what is the superword raymond?
  • Posted 27 May 2014 08:18
  • Modified 27 May 2014 08:20 by poster
  • Reply by crownsito
  • el salvador, El Salvador
If you have a for/aft stance, its in the side cover below the Vehicle manager. there is a fuse card with 3 relays. They supply the power, traction and lift amps. Fail often from vibration, spikes. Cause many phanton codes (5G,5J)
By the way, any encoder on Raymonds should be checked with a voltmeter on A/C volts. When unhooked, you can test them by spinning the drive motor by hand. Same for the height encoder, unplug and put leads on each channel. There will a a 2 volt A/C voltage while turning the encoder. these encoders produce voltage. You can do a test in superword for the encoder, but this will fail if the power amp or wiring is bad.
  • Posted 5 Nov 2011 06:17
  • Reply by EasiTek
  • Ontario, Canada
thanks for the info raytech but where can i find the 3 relays? And what is the reason why i should replace the relays when installing a new power amp?
  • Posted 5 Nov 2011 00:07
  • Reply by forkliftcity
  • cebu, Philippines
don't bite the hands that feed you!
Please ensure the power cables are clean and show no signs of overheating. Usually, the traction power amp fails because of poor crimps at the cable ends...right at power amp. You must buy the cables as it's crimps are special high strength. Home made crimps will overheat as they cant take the current. If the connector at the power amp was dark and discolored, the new power amp will fry as well! Any trucks with overheated cables and loose nuts on the power amp will need cables asap! Change before the power amp shorts. Always replace the 3 relays (1-100-068) when replacing the power amp.
  • Posted 1 Nov 2011 09:54
  • Modified 1 Nov 2011 09:56 by poster
  • Reply by EasiTek
  • Ontario, Canada
thanks for the reply fredz0003. The unit runs fine now.We just replace the traction power amp. :-)
  • Posted 30 Oct 2011 10:11
  • Reply by forkliftcity
  • cebu, Philippines
don't bite the hands that feed you!
Have you checked the limit switch go on the service and inputs check the input for the limit switch on the mast and when the forks are down make sure it says below.... if its says above then you have a problem....if you have an encoder fault you should be getting a code if I'm not mistaken.
  • Posted 29 Oct 2011 03:45
  • Reply by fredz0003
  • Texas, United States
Raymond Action
thanks for your time...No error code
  • Posted 29 Oct 2011 01:34
  • Reply by forkliftcity
  • cebu, Philippines
don't bite the hands that feed you!
A slow travel can mean a million things...
Are you getting a error code..?
  • Posted 29 Oct 2011 00:12
  • Reply by fredz0003
  • Texas, United States
Raymond Action

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