News service and business centre for materials handlingHOME
Yes 18759,18760,18761,18756 19889
DSM makes major savings on pallet repair costs with KOOI Pallet Bumper
Thursday, 21 Dec 2017 ( #852 )
By fitting the KOOI Pallet Bumper to 24 forklift trucks, DSM Engineering structurally tackles the problem of smashed pallets. The bumper prevents the curve in the fork’s back pressing against the lead board of the pallet and breaking it. The saving in pallet repairs is so big that the investment pays for itself within three months. And this does not even take into account the secondary benefits.

At the EMMTEC business park in Emmen, DSM Engineering Plastics has three factories; one of them produces granular polyesters for a broad range of applications. The grains are subsequently processed in a compound factory. The third factory produces polyamide based on caprolactam as its raw material. The three divisions use forklift trucks for internal transport, predominantly at the compound factory. There are numerous handling actions between the delivery of the raw material and dispatch", says Bert Arends of the Safety, Health & Environment (SHE) department. "We pick up the internally circulating pallets several times, and that doesn’t do any good to the quality of the load-bearer."

See the KOOI-Pallet Bumper in action

Damage, destruction and pollution

While doing a safety tour of the site, Arends was struck by the number of damaged pallets at Compound. Despite lowering the maximum driving speed for forklift trucks, the forks often hit the pallets so hard that the lead board o the upper pallet deck was damaged. The board cracked or broke, leaving splinters or sometimes even entire pallet elements on the ground. Such damage reduced the pallet’s load-bearing capacity and could even result in damage to the goods. "Our bulk containers always bulge a little when they are on the pallet, and then you touch them with the fork back", says Arends as he points to one of the units. "You only have to have the mast leaning forward a bit when picking up a pallet to pierce the top of the package and damage it. Of course, you don’t want that any more than we want splinters in the product when we rotate pallets to empty the packaging during the production process. For that reason, we had all the damaged pallets repaired, and even had to replace the packaging regularly."

Educational trial deployment

Bert Arends found the solution to this long-running problem from Klaas Schepers, Director of PalRoRo, which is marketing a plastic pallet bumper in the Netherlands. This PVC unit is applied to the carriage plate to hold the pallet slightly away from the heel of the fork, do that the fork back does not touch the lead board. During an initial trial deployment, the advantages and disadvantages of the plastic pallet bumper were exposed. "It’s a good system, but just a little too one-sided as regards its size and possibilities", Bert Arends continues. "So Klaas looked for an improvement and developed his own pallet bumper. This gives even better protection and makes the product more widely usable."
The Pallet Bumper consists of a solid steel frame that matches the size of the forklift truck’s carriage plate. This means they fit on all commonly used carriage plate types, normally from 2A to 3B. The frame incorporates at least one and sometimes two blocks of synthetic material. The size of the block can be adjusted to the situation it is used in, which means the bumper can offer protection for various pallet types with a variety of top boards and spacer blocks, and loads which may or may not overhang.

Spectacular savings

Arends, together with Supply & Packaging Coordinator John Kuiper, submitted a Management of Change (MOC) application to the company’s management for the improved pallet bumper. In that way, DSM Engineering Plastics took a concrete step towards resolving this troublesome problem. DSM Engineering has now been using the KOOI Pallet Bumper (and some Plastic Pallet Bumpers) for a year, and the results are spectacular. During his safety tours, Bert Arends rarely encounters any more damaged pallets and notes that the repair costs have fallen almost to zero. "We used to spend over € 37,000 per year on pallet repair, and our investment in the Pallet Bumpers paid for itself within a few months", he calculates. "And that’s not all. There is less rubbish in the building, and much less chance of damage to tyres and other forklift truck parts from splinters and loose boards. The chance of product contamination and damage to packaging has also been virtually eliminated. When you take these costs into account, the total saving soon comes to a factor of 2."
The Pallet Bumper also has wide acceptance among the forklift truck drivers because they, too, are experiencing the advantages of the tool. They are hardly ever taken to task any more for damaging pallets. It is no surprise, therefore, that all the fitted units are still properly in place. Bert Arends expects to easily get the minimum 5 years of life out of each Pallet Bumper.

Meijer Handling Solutions introduces Pallet Bumper to market

Meijer Handling Solutions BV of Sint Jacobiparochie has taken over the production, marketing and sale of the Pallet Bumper from its spiritual father, Klaas Schepers. The product fits in seamlessly with the range of products marketed by Meijer, such as telescopic forks and the award-winning RollerForks. Various types of KOOI Pallet Bumpers are available for different FEM carriage plate sizes, and for pallets with and without overhang.

Want to know more? Visit for a complete overview of our innovative logistic solutions.

Meijer Handling Solutions
Customer Service
P: +31 (0) 518 49 29 92
E: send an email

Discuss News stories in the Discussion Forums!
separate border
Global News

Global News

AUSTRIA Austrian equipment maker PALFINGER is optimistic about the year ahead, ... [more]
GERMANY Terex Corporation reported a strong finish to the year, with ... [more]
UNITED STATES Florida materials handling distributor Jamco has acquired the business activities ... [more]

GERMANY By Allan Leibowitz Materials handling will gain perspective at the ... [more]
Fairchild collects for Goodwill - Menomonee Falls, WI, United States
Commissioner visits Florida Forklift - Tampa, Fl, United States
Hyundai nominated for Foreign Investment Trophy - Flanders, Belgium [more]
CHINA Ocean East International Logistics recently marked the launch of its ... [more]
UNITED KINGDOM Genera Industrial has been appointed as the exclusive dealer for ... [more]
UNITED STATES The Washington State Forklift Rodeo has been cancelled after a ... [more]
UNITED KINGDOM UK training certifier RTITB has launched an Android app which ... [more]
UNITED STATES By Lee Hales Warehouses that are running out of ... [more]

BOLO mirrors take the guesswork out of loading and unloading, allowing drivers to see around the load, making workplaces safer and more efficient.    Developed with the support of the Australian government and winner of a Good Design Award, BOLO is in demand in the US, the world's largest ... [more]
Your Focus

Your Focus(Blog)

Allan Leibowitz has just returned from judging the forklift of ... [more]

Announcements (Ads)

To handle materials quickly, efficiently and at a low cost ... [more]

The HAWKER® FLEX and FLEXPAK Thin Plate Pure Lead (TPPL) ... [more]
Forklift accidents occur all the time but they’re preventable and ... [more]

Meet the next logical step in forklift & pedestrian safety, ... [more]
Come see our Next generation iForks, Pick by Weight, RAVAS ... [more]

The greatest risk to a standup forklift operator is being ... [more]
This year, BOLZONI AURAMO and MEYER present a wide portfolio ... [more]
Learn more and register to MHEDA's Sales Management Conference on ... [more]
This year CeMAT will feature another excellent set of forums. ... [more]
  • 6485 Kalmar DRF450-65C5X, YEAR 2006, 45T Laden Reach Stacker, 5-High. View more
  • 6375 Terex CS45KM, YEAR 2011, 45T Laden Reach Stacker 5-High. View more
  • 6356 SMV 4542 TBX5, YEAR 2007, 45T Laden Reach Stacker 5-High. View more
  • 6573 SMV SL28 1200A,   YEAR 2004, 28T Counter Balance Forklift, 3.5 m Lifting height. {statlink|4|View ... [more]
Approximately 40,000 of Forkliftaction members make decisions on  their company's next machinery purchases. This makes our platforms home to those who matter to you most. And you matter to us! Machinery dealers, we can now give you a boost on AND for {statlink|2|one small and ... [more]

Subscribe to the weekly e-newsletter.
©2013 - All rights reserved
Forkliftaction Media Pty Ltd
PO Box 1439
Milton QLD 4064
About Forkliftaction
The Forkliftaction Team
Privacy Policy
Site Map
Business Directory
Discussion Forums
Industry News
Events Calendar
Jobs & Resumes
Photo Galleries
Blog articles
Our Bloggers

Industry Brands
Company Index
Regions & Countries

Advertise on Forkliftaction
Editorial Features / Calendar
Featured Businesses
Past News Editions
Industry Associations
Storing your login information automatically.

When you select the 'Remember me' option, your login information will be stored on your computer in the form of a cookie. When you visit again, the stored login information will be retrieved automatically and you will not have to submit your login parameters (email address and password) each time you want to visit our members-only pages.

A cookie is a small piece of data that is sent to your browser from a web server and stored on your computer's hard drive. A cookie can't read data off your hard disk or read cookie files created by other sites. Cookies do not damage your system.

 Back to Top