Discussion:
Wiring Diagram for Gould GERR18-680TI Battery Charger

Hi All,

We have a Gould GERR18-680TI battery charger and we got a new battery for our lift, but the charger is overcharging it (I assume the amperage is too high), so it starts to boil off the water in the battery and makes a real stink.

I have a local technician who is very good and says he can modify our existing charger to be paired up properly with our new battery and help us save some money by not having to buy a new charger.

If anyone has this information and wouldn't mind sharing it that would be great! It's an old unit, here are the full details of it:

Gould GERR18-680TI
Serial: E 310177

AC IN:
Volts: 208/240/480
A: 20 10
Phase: 3
Hz: 50 60

DC OUT:
Volts: 36
A: 105
Cells: 18

If images would help let me know and I'll send them or post.
  • Posted 27 Jan 2011 09:00
  • By Emgee
  • joined 18 Oct'08 - 1 message
  • Manitoba, Canada
Showing items 1 - 3 of 3 results.
Sounds like the amp hour (AH) rating for the charger is way higher than the AH rating of the battery.

On the charger spec plate you should have an amp hour or AH rating. On the battery, there should be a data sticker or a stamp in the side with a number that looks like this: 18-85-17

We know your charger is 36v so the first group will definitely start with an 18-x-x. We need to fill in the last two blanks.
(the battery number is also stamped into the intercell connector closest to the positive cable. Don't try to look if you don't have experience as you can potentially short out the battery and can get hurt, burned, acid thrown on you, etc... be careful!)

It's simple to figure out though. Using the example above:
18-85-17
18= number of cells X 2 volts per cell = 36 volt battery.
85= Amp hours per positive plate
17= number of plates per cell (each cell has one extra negative plate)

To get the total AH of the battery, multiply the AH per positive plate by the number or positive plates in the cell. So in our example:
17 ÷ 2 - 1 = 8 positive plates.
85 X 8 = 680 amp hour battery

So if you used a 1200AH charger on our example battery it would fry it.

EDIT: I believe your charger is a 680AH charger based on the 680 in the model number.
  • Posted 27 Jan 2011 14:21
  • Modified 27 Jan 2011 14:34 by poster
  • By justinm
  • joined 13 Apr'06 - 604 messages
  • New York, United States
New York, New York its a heluva town..you know that The Bronx is up..and I'm Brooklyn down
www DOT gbcharger DOT com/WiringDiagrams.html
  • Posted 27 Jan 2011 09:56
  • By kevin_t
  • joined 2 Dec'10 - 1,301 messages
  • Pennsylvania, United States
Try this site they have alot of coverage for diffrent manufacturers and chargers http://www.gbcharger.com/WiringDiagrams.html
  • Posted 27 Jan 2011 09:55
  • By kevin_t
  • joined 2 Dec'10 - 1,301 messages
  • Pennsylvania, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025
Global Industry News
edition #1237 - 3 July 2025
While innovation and new technology are evolving at what seems to be an ever-increasing pace, the need to capture the data (telemetry) from this tech, and the ability to utilise it (telematics) for efficiency and cost savings, is one area attracting more and more attention ... Continue reading
UN Forklift FD30T-NJM1
HANGZHOU, Zhejiang, China
New - Sale
Toplift Ferrari TFC36-48
Stoney Creek, Ontario, Canada
Used - Sale
USD1
Fact of the week
The use of "hello" as a telephone greeting is attributed to Thomas Edison. He is said to have suggested it as a simpler alternative to other greetings, such as "Do I get you?" or "Are you there?".
Global Industry News
edition #1237 - 3 July 2025
While innovation and new technology are evolving at what seems to be an ever-increasing pace, the need to capture the data (telemetry) from this tech, and the ability to utilise it (telematics) for efficiency and cost savings, is one area attracting more and more attention ... Continue reading
Fact of the week
The use of "hello" as a telephone greeting is attributed to Thomas Edison. He is said to have suggested it as a simpler alternative to other greetings, such as "Do I get you?" or "Are you there?".