Discussion:
lift surges and runs slow after warmed up and plugging.

I have a lift that starts to surge/shutter, slow down it seems after 20-30minutes of opperation with no codes. If you try to keep going, it even go backwards a few inches during its surge even with accelarator in full forward. It just tries to jerk foward and backwards. I released the brake by installing the brake release screws to verify its not the brake dragging with no change. Hard plugging seems to make it act up sooner. I tried to get into maintenance mode to run any kind of test or to calibrate or even learn but will not get me into those areas.
Any help would be appriciated....
  • Posted 26 May 2016 12:42
  • Modified 26 May 2016 12:45 by poster
  • By werthy1
  • joined 27 Feb'16 - 26 messages
  • Ohio, United States
Showing items 1 - 5 of 5 results.
Pot: 2.5vdc in neutral.
I would have expected a code 80 if the pot had an issue. Regardless swoop may be onto something, let us know.
  • Posted 12 Aug 2016 23:21
  • By stam
  • joined 12 Aug'12 - 779 messages
  • Ontario, Canada
check the control handle travel pot also...

on the ray/cat trucks they did this and generally the pot was going bad and caused the truck to move erratically, anything from creeping when the handle was in neutral to erratic travel movement and even as you said, actually moving in the wrong direction when activated.
Usually a relearn of the control handle fixed it but ultimately in the end the pot had to be replaced and calibrated/learned.

and as you said this also can cause it to be very difficult to get the truck into maint mode to do the learn, it can be done but you will have to keep moving the handle and holding it in different positions till it likes what it sees to allow you to enter maint mode. Using a vom and monitoring the signal might be helpful in achieving the desired voltage range for neutral till you get into the maint menu.
  • Posted 12 Aug 2016 22:58
  • Modified 12 Aug 2016 23:03 by poster
  • By swoop223
  • joined 23 Mar'12 - 3,696 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com
Use oem parts here.
I tried a tvh sensor once, the optical eyes are set too high and too close together. Truck acting as you describe. Raymond sensor - all good.

You can probe the connector with a voltmeter. Pin 3 is +12 supply and 1 and 2 are sensor feedback, grab b- wherever. Take the disc off and put metal over the eye to close the switch and you can see if it's opening and closing. Typically open has 0-3 volts and closed 10-12. You may have a dead eye.
Good luck.
  • Posted 12 Aug 2016 21:21
  • Modified 12 Aug 2016 21:25 by poster
  • By stam
  • joined 12 Aug'12 - 779 messages
  • Ontario, Canada
okay thanks for the reply i will check that out.
  • Posted 12 Aug 2016 06:02
  • By werthy1
  • joined 27 Feb'16 - 26 messages
  • Ohio, United States
Sounds like a speed sensor issue. It is located on top of the drive motor and reads speed and direction from the segmented disc. the gap should be less than 1/8 inch. Make sure that disc is not bent.
  • Posted 26 Jun 2016 00:15
  • By buddy_g
  • joined 15 Jun'16 - 6 messages
  • Louisiana, United States

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