Discussion:
Yale ERC040

I own a '99 Yale ERC040. The truck will go in fwd and rev fine, the power steerig will make the contacts chatter if you turn too quickly and trying to use the mast will make the contacts chatter all the time. A repair company came out and said the battery is shot. However, it has 36 volts, takes a charge and all the cells have correct voltage. The tech never looked past the battery and I'm assuming if the other functions work how could the battey be bad. Any suggestions?
  • Posted 28 Nov 2011 14:30
  • By fleettech
  • joined 28 Nov'11 - 3 messages
  • New Jersey, United States
Showing items 1 - 6 of 6 results.
Fully charge the battery, checking the SG for a constant (best) reading - (this may take a while) and for good indication of SG strength.
Get hold of a battery heavy discharge tester and test each cell - results will confirm if cells good or bad individually. 1 poor cell = poor battery performance overall
  • Posted 8 Dec 2011 23:57
  • By headspinning
  • joined 14 Jan'11 - 11 messages
  • Southampton, United Kingdom
Fleettech,

Use a volt meter and check the voltages on the battery cell to cell, should read 2.5 each cell. Also if you check your voltage reading of the battery while you are traveling, it should not drop below 35 volts, normally a fully charged battery when traveling will read 36 volts. As Mr. Fixit points out, sound as if you have a bad battery.
  • Posted 8 Dec 2011 04:37
  • By garland_m
  • joined 16 Oct'09 - 205 messages
  • Virginia, United States
Work Hard and Fish Long
Are you sure you have 36 volts with a load on it, like pulling the tilt lever? The symptoms are of a bad battery.
  • Posted 29 Nov 2011 06:23
  • By mrfixit
  • joined 11 Dec'08 - 1,434 messages
  • New York, United States
Thanks for the response. Nothing looks out of the ordinary on the brushes. I've removed the lift motor and sent it out to be tested. Still waiting to hear back from the motor shop. Here is the model and serial. Thanks Again!

Model: ERC040AGN36TE084
Serial: A814V05105X
  • Posted 28 Nov 2011 22:05
  • By fleettech
  • joined 28 Nov'11 - 3 messages
  • New Jersey, United States
Another thing to check would be the power cables going to the motor,make sure is no ground faults to frame causing the contactors to drop out. Check cables for rubbing and cracking that would expose the wiring.
  • Posted 28 Nov 2011 21:09
  • By kevin_t
  • joined 2 Dec'10 - 1,301 messages
  • Pennsylvania, United States
Could be a weak contactor coil,how are the motor brush's looking, they okay? Might be helpful to post the serial number of the machine also. What control system does this truck use?
  • Posted 28 Nov 2011 20:16
  • By kevin_t
  • joined 2 Dec'10 - 1,301 messages
  • Pennsylvania, United States

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