Discussion:
Battery PM's

Are battery and charger PMs really neccesary?
  • Posted 6 Nov 2009 13:31
  • By adept
  • joined 15 Sep'09 - 12 messages
  • Colorado, United States
Showing items 1 - 3 of 3 results.
I would ask what sort of PM does the original poster have in mind.
I think there is no question that regular and PROPER maintenance of a motive power battery is the one thing that goes wrong in most USA based battery powered forklift fleets, and the one thing that if done correctly can save the most money (as oppossed to doing it wrong or not at all).
Further, there is no question in -my- mind (after about 35 years of working primarily on electric forklifts) that improper battery maintenance is the root cause of solid state devices (motor speed controller components) going bad/failure.
However, if the goal is to just insure what should be [as per the battery manufacturer's design expectations] daily routine maintenance, having a battery company come in and water your batteries once a month is not going to "cut the mustard" so to speak, but will be much better than never bothering to check. There is far more to correctly servicing batteries than just adding water once a day/week/month.
I would also strongly suggest that you also have the truck PMed as per the manufacturer's recommendations, and to check to see just how much "overlap" the 2 PMs actually have, as a lot of the PMs done to the truck will only do a quick 'look-over' of the battery (usually due to time/cost restraints of the pricing of the forklift's PM)
I used to be aware of a major grocery chain that did not assign a forklift to an operator, but they assigned a battery to an operator, and it's daily maintenance was that one operator's responsibility. when that operator went on vacation, that battery got an "annual inspection, load test and acid (specicific gravity) adjustment. The operators drove different forklifts every day, but the same battery for years. An average battery life was 5 to 7 years for this company, and most of their competition was getting about 3 or 4 years [if lucky] on a battery.
  • Posted 8 Nov 2009 00:15
  • Modified 8 Nov 2009 23:31 by poster
  • By edward_t
  • joined 5 Mar'08 - 2,334 messages
  • South Carolina, United States
"it's not rocket surgery"
The most abused part of an electric truck is the battery (over watering, underwatering, cracked connector halves, improper charging methods, etc are some of the issues) that can lead to battery and truck electrical/electronic system problems and extra expense)
  • Posted 7 Nov 2009 04:10
  • By johnr_j
  • joined 3 Jun'06 - 1,452 messages
  • Georgia, United States
"Have An Exceptional Day!"
Yes they are very nececessary
An electric forklift battery costs thousands of dollars, and when it malfunctions can cause damge both to itself, the charger or the lift it is in, even worse, maybe hurt someone.
Same for the charger.

So they are indeed really necessary
  • Posted 7 Nov 2009 01:27
  • By JonG
  • joined 7 Nov'07 - 155 messages
  • United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Movers & Shakers
Lee Rushton Lee Rushton
Business development manager - UK, IRE, BENELUX, Tyri Lights
President and CEO, Wajax Corporation
Chairman of the board, Tompkins Solutions
Director of government affairs, Associated Equipment Distributors
UN Forklift FGL25T
HANGZHOU, Zhejiang, China
New - Sale
Hoist Liftruck F180-36BOX-CAR
Coraopolis, Pennsylvania, United States
Used - Sale & Hire

PREMIUM business

Ningbo Ruyi Joint Stock Co., Ltd.
Manufacturer of forklifts, power stackers & pallet trucks.
Global Industry News
edition #1253 - 23 October 2025
In this week’s Forkliftaction News we look at the October Confidence Index for the US Equipment Finance Industry - a measure of the health of the materials handling and logistics sectors - which has remained steady month-on-month... Continue reading
Fact of the week
Athletes in the ancient Olympic Games participated in the nude showing off their physical power and muscular physique as a tribute to the Greek God Zeus.