Discussion:
alternator failures

multiple alternator replacements with the same result. After a week the customer has a dead battery and the alternator puts out insufficient voltage ~ 8-10v. Putting a fresh battery in will bring the output to 12.5v. Repalced the atlernator again and get back up to 13.8-14.2v where all of the customer's other trucks charge under the same conditions. Cannot figure out what is killing the alternators. We have replaced the relays in the fuse box and the fuses on the battery terminal. The engine does not spin faster or slower than others on site and the pulley sizes are the same. This unit will stall when the positive battery terminal is removed while all of the other units will continue running.
  • Posted 14 Apr 2017 03:12
  • By jeff_g
  • joined 13 Apr'07 - 25 messages
  • Ohio, United States
Showing items 1 - 1 of 1 results.
I don't think unhooking the battery while running is a good idea. That may ruin the internal voltage regulator. I would make sure the alternator is grounded good. If not, that may be causing them to fail. Is there battery voltage at the cable and S terminals with key off and then voltage at the IG with key on?
  • Posted 14 Apr 2017 07:25
  • By mrfixit
  • joined 11 Dec'08 - 1,434 messages
  • New York, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Terberg RT403
Balling, Denmark
Used - Sale
Rail King RK330
Coraopolis, Pennsylvania, United States
New - Sale
Upcoming industry events …
October 14-16, 2025 - Antwerp, Austria
October 15-17, 2025 - Bangkok, Thailand
November 17-19, 2026 - Luanda, Angola
Global Industry News
edition #1251 - 9 October 2025
In this week’s Forkliftaction News , hydrogen power is a theme as we report on the US marking its 10th annual National Hydrogen and Fuel Cell Day, an initiative to promote the benefits of the clean energy source... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Terberg RT403
Balling, Denmark
Used - Sale
Rail King RK330
Coraopolis, Pennsylvania, United States
New - Sale

PREMIUM business

Noblelift
Global leader and manufacturer of high quality electric, lithium-ion, and IC material handling equipment.
Movers & Shakers
Todd J Doxsee Todd J Doxsee
National dealer development manager, Castle Equipment Company
Sales operations, Heli
Chief financial officer, Cyngn
Executive vice president and chief commercial officer, East Penn Manufacturing