Report this forum post

The plastic "box" near front of LP regulator is a "baffle chamber" (aka resonance defeat chamber). Its purpose is to provide a clean, dust free pathway for the regulator secondary diaphragm to be able to move freely when it needs to operate. The hose runs to the air cleaner so any incoming air will not be dusty. The baffling effect is so the diaphragm is not likely to react to induction vacuum pulses originating at the air pipe the hose connects to.

The valve on the side of the mixer/throttle body is not an air valve. It is a fuel valve. Toyota/Aisan call it the fuel control motor.

I have found 2 main causes of hunting/surging at idle, AND a flat spot or hesitation when you press the accelerator on the 8F trucks.

The tamper resistant cap covering the idle fuel adjusting screw on top of the regulator needs to be removed so the idle fuel screw can be adjusted slightly. Often you only need to turn the screw CCW about 1/2 to 3/4 turn and the surging will go away.

The second thing that can have a profound effect on idle and take off is a gummy mixer/throttle body.
We remove the mixer/TB and clean out the main throat plenum, throttle plate, and the fuel control motor tip and passages.
I recommend that you orient the mixer so that the throttle plate operating shaft coming out of the throttle motor is always "up hill" while you are wetting and scrubbing the carbon deposits out with a toothbrush and spray carb cleaner. Keeping the throttle shaft up hill will keep carb cleaner from leaking past the throttle shaft bushing and into the TS motor case.
  • Posted 6 Feb 2014 15:56
  • Modified 6 Feb 2014 15:59 by poster
  • By L1ftmech
  • joined 25 Apr'12 - 394 messages
  • Tennessee, United States

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
Rail King RK330
Coraopolis, Pennsylvania, United States
New - Sale
Komatsu FD25T17
Braeside, Melbourne, Victoria, Australia
Hire
Latest job alerts …
Highland, IL, United States
Tacoma, WA, United States
Orlando area, United States
Dallas, TX or Lexington, KY, United States

PREMIUM business

Ningbo Ruyi Joint Stock Co., Ltd.
Manufacturer of forklifts, power stackers & pallet trucks.
Fact of the week
Portugal was the first country to implement a nationwide, automatic electronic toll collection system. This system allows vehicles to pass through toll booths without stopping, significantly improving traffic flow on highways.
Rail King RK330
Coraopolis, Pennsylvania, United States
New - Sale
Komatsu FD25T17
Braeside, Melbourne, Victoria, Australia
Hire
Global Industry News
edition #1244 - 21 August 2025
In our feel good story for the week, we report on a donation from Wisconsin-headquartered Big Joe Forklifts to the University of Wisconsin-Madison’s College of Engineering, after discovering the institution was still using one of its 1960s walkie stackers... Continue reading
Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025