Report this forum post

I have just purchased a Toyota Mod. 40-5FG25 forklift that has propane fuel. I is a 4Y engine.
This was an "AS IS" out of a lease/rental fleet. It is 100% complete, less the tank and mount.
I did compression cold tests before purchased and it was 190# on all cylinders. Plugs were clean.

I brought it home and put a full tank of propane on a mount I made. Properly positioned with the locater holes down. Removed the tank hose and blow it out before installing a new tank connector.

Cranked over fine and tries to start but runs like it is out of fuel. Will keep firing and miss firing as long as I keep the starter engaged. Once I got it to run "rough" without the starter engaged and about half throttle but it was rough and would pop back into the intake occasionally. Evenually died but did run long enough for the coolant to warm up and I noted the frost on the propane "stuff" melted. Haven't been able to get it to run continiously since.

The only adjustment I have been changing is the large head screw on the side, towards the top of the throttle body. This is a IMPCO model 100 system and everything seems to be hooked up and the vacuum lines, etc. check out ok.

I just don't know anything about propane systems or trouble shooting.

It could be ignition but it has one of those distributors with the coil pack built in. I plan to check it out next to see what type of components it uses.

If anyone could provide me with some direction on trouble shooting and adjusting this propane system, or even a link to a reference manual on this. I would appreciate it.

Thanks
STEVE
  • Posted 8 Sep 2013 03:47
  • By OleSteve
  • joined 20 May'12 - 27 messages
  • Washington, United States

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
Global Industry News
edition #1261 - 18 December 2025
In this week’s Forkliftaction News , we report on an activist investment firm increasing its stake in Toyota Industries Corp (TICO), in a bid to stop the privatisation of the materials handling equipment manufacturer... Continue reading

Showcased in the Virtual Expo

Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Upcoming industry events …
March 3-7, 2026 - Las Vegas, NV, United States
January 28-30, 2026 - Bangkok, Thailand
31 March 2026 - Dubai, United Arab Emirates
Latest job alerts …
Bensenville, United States
Bensenville, United States
Monmouth, IL, United States