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the first one sounds like the charger override sensor (the two wires that sense the charger are damaged and the truck thinks it is being charged check those two wires and maybe try jumping them, if that doesnt work it is a start up issue, the truck thinks a function is being pressed in startup. quickest way to figure that out is to pull the handle apart and disconnect all of the buttons and listen for a click when you pull the handle down if it works then plug each button in untill you find your stuck one, or check for continuity.

the second one sounds like the main contactor is shorted, i would check that out and if all is ok i would swap controllers with the other one and see if the control is damaged.
  • Posted 7 Jul 2010 08:57
  • By 67dave67
  • joined 4 Dec'08 - 38 messages
  • British Columbia, Canada

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Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
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Global Industry News
edition #1258 - 27 November 2025
In this week’s Forkliftaction News , we report on Hyster-Yale laying off staff in the US amid what it describes as “challenging market conditions”... Continue reading
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