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Was recently confronted with a major failure to a GEC EV6 controller fitted on a CROWN ESR3000 1.6 Reach Truck. The controller had badly overheated with major signs of burning inside and broken insulators.
Have inspected truck wiring, contactors, main drive and hydraulic motors but they're in good condition.
The truck is working indoors on good level floor and there don't appear to be any obstacles on the ground that could interfere with the trucks performance.
Has anybody any ideas as to what may have caused the failure? Someone might have seen this happening to this model unit before and I'd be very interested to know if it was something in the controller directly failed or if there was an exterior problem.
  • Posted 16 Feb 2006 23:40
  • By paddy_k
  • joined 16 Feb'06 - 4 messages
  • Co. Cork, Ireland

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Global Industry News
edition #1243 - 14 August 2025
In this week’s Forkliftaction News , we look at more financial reports with one major producer recording a “significant” decline in Q2 bookings to report an operating loss of USD8.5 million, while another had a strong quarter “despite increased trade tensions and a challenging geopolitical landscape”... Continue reading
Fact of the week
The black box flight recorder was invented by Australian scientist David Warren in the mid-1950s. While initially met with indifference in Australia, his invention gained international recognition, particularly in the UK, and is now a mandatory piece of safety equipment on all commercial aircraft.