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I've isolated the lift pump and motor. I thought one of the handle heaters may have shorted, so I removed them from the system. I disconnected the travel pot and plugged a different pot in. No dice. There is a voltage polarity diode that is wired from battery positive to the B- port on the controller. It checked good, but I swapped it out anyway. No dice. I've been working on electric forklifts for over 20 years and haven't seen anything like this before. My next step is to swap out the drive motor with another...ive already done that before so my confidence isn't high.

Thought I could tap some of the knowledge on this forum. If anyone has any ideas, I'm all ears. I'll keep you posted.
  • Posted 7 May 2017 13:14
  • By backwater83
  • joined 8 Nov'14 - 11 messages
  • Illinois, United States

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PREMIUM business

ROYPOW
Manufacturer of lithium forklift battery solutions, the global leader in the market of lithium batteries replacing lead acid batteries.
Global Industry News
edition #1258 - 27 November 2025
In this week’s Forkliftaction News , we report on Hyster-Yale laying off staff in the US amid what it describes as “challenging market conditions”... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Global Industry News
edition #1258 - 27 November 2025
In this week’s Forkliftaction News , we report on Hyster-Yale laying off staff in the US amid what it describes as “challenging market conditions”... Continue reading

PREMIUM business

ROYPOW
Manufacturer of lithium forklift battery solutions, the global leader in the market of lithium batteries replacing lead acid batteries.
Global Industry News
edition #1258 - 27 November 2025
In this week’s Forkliftaction News , we report on Hyster-Yale laying off staff in the US amid what it describes as “challenging market conditions”... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY