Toyota RRE250H:
Li-Ion battery problem

Hi,
The truck have 48.1 V, 300Ah Li-Ion battery and the truck operates normal with this battery but when we connect it to the charger, the charger is showing error "Connect battery". also checked with another Ok charger, it also have the same status, Seems that the battery E-box/BMS is not activated via charger.
I have literature but unfortunately it is in Spanish language. Does anybody have in English?
My truck model is RRE250H, year 2019.
  • Posted 22 Jul 2023 23:14
  • Discussion started by Syed
  • Sindh, Pakistan
swasiquehussain at gmail dot com
Showing items 1 - 14 of 14 results.
Did you ever get the truck operational? What style of battery plugs is used? Assuming they are the "Euro" black pin plugs, you have an issue with the communication pins and or the positive or negative pins also. They wear and are not designed to move, so when they wear, the contact is lost. The 4 smaller pins are for can communication back and forth from battery and charger. Turns it on, may have a temp monitor, type of charging. Delta Q, CAN, or non can charging format. There should be a drawing for your pin locations to be in correct position. When the plug is apart, never have power and or touch any of the pins together. You may have to reset the BMS internally in the LI-ION battery only if power won't turn on the UIM display.

Pins are 98% the issue unless they broke or touched together.
  • Posted 1 Dec 2023 02:16
  • Reply by ron_k
  • North Dakota, United States
4kliftman
Look at your mail
  • Posted 5 Aug 2023 21:11
  • Reply by TraigoGen
  • Netherlands
knowledge about Toyota - BT
You mean generic rider?
  • Posted 5 Aug 2023 20:28
  • Reply by Syed
  • Sindh, Pakistan
swasiquehussain at gmail dot com
Its possible with genric file also
  • Posted 5 Aug 2023 20:26
  • Reply by TraigoGen
  • Netherlands
knowledge about Toyota - BT
Dear friend, thanks for your kind support, I'v received the mail.

Yes I have truckcom 2.12 but I don't have the package 7584588-011 which is installed in the truck.
  • Posted 5 Aug 2023 20:13
  • Reply by Syed
  • Sindh, Pakistan
swasiquehussain at gmail dot com
Check the BMS and also the PMU

Can you make truckreport of the truck and also from the battery !!

Normaly when you can make there wil noted the problem.
  • Posted 5 Aug 2023 20:07
  • Reply by TraigoGen
  • Netherlands
knowledge about Toyota - BT
I did send 2 minit ago Let me know if you have it.

Local time here are 5 aug 12:00 afternoon
  • Posted 5 Aug 2023 19:55
  • Modified 5 Aug 2023 20:02 by poster
  • Reply by TraigoGen
  • Netherlands
knowledge about Toyota - BT
Dear friend,
Thanks for the reply, I've checked my email but not received.
  • Posted 5 Aug 2023 16:26
  • Reply by Syed
  • Sindh, Pakistan
swasiquehussain at gmail dot com
Hello Syed
today i send info for you
  • Posted 5 Aug 2023 16:12
  • Reply by TraigoGen
  • Netherlands
knowledge about Toyota - BT
I'm still stuck
  • Posted 31 Jul 2023 06:46
  • Reply by Syed
  • Sindh, Pakistan
swasiquehussain at gmail dot com
Please advise me how to resolve this issue
  • Posted 27 Jul 2023 18:53
  • Reply by Syed
  • Sindh, Pakistan
swasiquehussain at gmail dot com
I have tried another same charger to charge this battery but it also give same error. Currently the battery voltage are 46.6 volt.
Tried new BMS on this battery but it is not working with the charger nor truck even the old BMS works only with that truck.
The charger has three CAN wires and found 12.3 volt between two of them which goes to the BMS after connecting the charger connector with battery and the third wire gives 12.3 volt which is receiving from BMS.
Is charger is not working due to low voltage of battery or is the BMS is faulty?
  • Posted 26 Jul 2023 07:30
  • Reply by Syed
  • Sindh, Pakistan
swasiquehussain at gmail dot com
The truck model # RRE250H, serial number is 6695259 year 2019 and the battery part number is 7648723-003, serial # 6695259-BATT, also the BMS is black ( part # 7633816-001) with separately contactor attached.
The charger is from Micropower Lion 200 48/300 and showing error "connect battery" and "CAN timeout".
  • Posted 24 Jul 2023 15:29
  • Modified 26 Jul 2023 06:29 by poster
  • Reply by Syed
  • Sindh, Pakistan
swasiquehussain at gmail dot com
Hello Syed

What type Battery (module Micropower/ maybe Eve module ) Seriel number truck and plate on battery send me.
Problem no communication ( wiring ) Fault code battery !! Report off BMS Battery
Truckreport of the truck Do you have truckcom! are BMS gray ore Black with PMU unit.
Regards,
Traigogen.
  • Posted 23 Jul 2023 19:13
  • Reply by TraigoGen
  • Netherlands
knowledge about Toyota - BT

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