Discussion:
Komatsu FG25c-8 surges.

I'm having a battle of wits with this forklift and it's painfully apparent that I'm under gunned. I'm also not that familiar with lp fuel systems.

It has a Nissan H-20 engine that will start right up, and idle just fine, but surges anytime you step on the gas pedal. It doesn't matter whether the engine is warmed up or not.

It has an Impco ca125 air valve, a VFF30 fuel lock, a model J regulator, and a Koshida pneumatic governor. The coolant level is ok, I've put a kit in the fuel lock in order to get a new filter in it. And I've cleaned out the air valve. I've been able to find just enough info on the Impco parts to become somewhat familiar with how they work, but I can not find a darn thing on that Koshida governor.

Can anyone tell me what to look for next?

Thanks,
Scotty
  • Posted 24 Feb 2010 06:03
  • By scotty_m
  • joined 24 Feb'10 - 10 messages
  • Missouri, United States
Showing items 1 - 9 of 9 results.
MrFixIt,

I too am having the same problem and ironically it is with the same machine... Can you please email me the same document re: adjusting the governor spring.

Let me know how to get you and email address, but I will add contact info to my profile. Thanks again
  • Posted 10 Jan 2012 13:11
  • By Kingston
  • joined 4 Jul'11 - 14 messages
  • Massachusetts, United States
mrfixit, that would be fantastic. I posted my email address in my profile just to attemt to keep the spambots from mining it. After you send it I'll take it out.

Thank you,
Scotty
  • Posted 26 Feb 2010 00:21
  • By scotty_m
  • joined 24 Feb'10 - 10 messages
  • Missouri, United States
I can send you a sheet that shows the adjusting procedure which envolves setting the no load and under load speed and how to stabilize hunting. You will have to give a email or fax #.
  • Posted 25 Feb 2010 10:05
  • By mrfixit
  • joined 11 Dec'08 - 1,434 messages
  • New York, United States
Mr. Fixit, thanks for responding.

When I first asked about this problem I started over in the troubleshooting section, but my post got garbled up in the posting and I wasn't getting a response. It looked more likely that iI would get an answer over here so I reposted it. Since then I'm now getting answers in both. That'll teach me.

EdwardT got me to readjusting the governor, and after tightening t up about a full turn, the surging stopped , but now it seems that my top end rpm's are too high. I haven't come up with a good compromise yet.

Thanks,
Scotty
  • Posted 25 Feb 2010 07:38
  • By scotty_m
  • joined 24 Feb'10 - 10 messages
  • Missouri, United States
How about taking the carb off and checking the throttle plate in the governor to make sure it is secure and under tension from the spring?
  • Posted 25 Feb 2010 07:16
  • By mrfixit
  • joined 11 Dec'08 - 1,434 messages
  • New York, United States
Edward, it appears that both the coil spring and the endless spring are still functioning.

Scotty
  • Posted 25 Feb 2010 00:15
  • By scotty_m
  • joined 24 Feb'10 - 10 messages
  • Missouri, United States
yes they can get out of adjustment. I agree with andypandy the gov spring may be the most likely the root of your problem.
  • Posted 24 Feb 2010 11:28
  • By edward_t
  • joined 5 Mar'08 - 2,334 messages
  • South Carolina, United States
"it's not rocket surgery"
AndyPandy, first off, thanks for your reply.

I ran out and took the cover off the governor and all appears to be intact. Everything seems to move freely, although this is being judged by a very untrained eye.

Do these things simply "get out of adjustment"? Or is there something else I should investigate?

Thanks,
Scotty
  • Posted 24 Feb 2010 06:27
  • By scotty_m
  • joined 24 Feb'10 - 10 messages
  • Missouri, United States
It sounds like a fault with the governor. These wear and the spring can break. If you take the front plate off which is held on with two smooth headed screws, you should be able to see if all the workings are ok.
  • Posted 24 Feb 2010 06:12
  • By AndyPandy
  • joined 26 Oct'07 - 175 messages
  • Staffordshire, WM, United Kingdom

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Movers & Shakers
Deborah Baker Deborah Baker
Board chair, Equipment Leasing & Finance Association
Vice president of manufacturing operations, Hytrol Conveyor Company
VP sales Europe, EP Equipment Europe
Group president - Vancouver operations, Columbia Machine