Discussion:
Chatter's when starting out and stopping.

I have a Hyster B60ZAC, serial number is B230N04001J with a Iskra controller in it, that will chatter when you first take off, then will smooth out after you get going. I've replaced the encoder, due to channel issues, then the motor itself along with the drive unit. With no change. I do not see any wiring issues and connections appear to be good at all connectors. I have run it with the brake assembly off of the unit with no change, it still chatters. I also tried a different tiller card. I have been unable to find the correct schematic for it. Any help would be greatly appreciated.
  • Posted 10 Aug 2019 03:51
  • By lvscr
  • joined 24 Apr'14 - 41 messages
  • Idaho, United States
Showing items 1 - 5 of 5 results.
Just wanted to let you know that the controller did repair the problem. Thanks for your help.
  • Posted 6 Sep 2019 03:04
  • By lvscr
  • joined 24 Apr'14 - 41 messages
  • Idaho, United States
I will try the cables as a last resort before informing them the controller looks to be the culprit. Thanks for your help, greatly appreciated.
  • Posted 10 Aug 2019 04:54
  • By lvscr
  • joined 24 Apr'14 - 41 messages
  • Idaho, United States
Amperage is what generates heat. It sounds to me like a defective controller. Sure cannot hurt to try new cables.
  • Posted 10 Aug 2019 04:49
  • By BREWSKI
  • joined 10 Jan'12 - 1,699 messages
  • Nebraska, United States
BREWSKI
Of the three sites, I have one that is cool to the touch, one that is pretty warm and smoother that is REALLY hot. Does it sound like a couple of bad cables ( start with that) and if the new cables are also getting hot, I may need to look into a controller? I also took readings on all three wires while I was test driving and the hottest one had the highest voltage.
  • Posted 10 Aug 2019 04:47
  • By lvscr
  • joined 24 Apr'14 - 41 messages
  • Idaho, United States
Run the truck for a few minutes and check each motor cable for excess heat. If one cable is hot and the others are not it could be a bad cable or a defective motor controller.
  • Posted 10 Aug 2019 04:29
  • By BREWSKI
  • joined 10 Jan'12 - 1,699 messages
  • Nebraska, United States
BREWSKI

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

JLG 450AJ
JLG 450AJ 2017
Flesherton, Ontario, Canada
Used - Sale
Airman ENCL045
Yokohama, Japan
Used - Sale
Global Industry News
edition #1252 - 16 October 2025
In this week’s Forkliftaction News , we report on the GEP Global Supply Chain Volatility Index which shows Asian supply chains are at their busiest since June 2022 while the US and Europe’s supply chains remain under-utilised. One of the report authors describes the situation as being “as stable as it’s going to get”... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Fact of the week
Brussels Airport in Belgium, Europe is the world's largest sales point for chocolate, with over 800 tonnes of chocolate sold annually. This averages out to about 1.5 kilograms sold every minute.
JLG 450AJ
JLG 450AJ 2017
Flesherton, Ontario, Canada
Used - Sale
Airman ENCL045
Yokohama, Japan
Used - Sale
Fact of the week
Brussels Airport in Belgium, Europe is the world's largest sales point for chocolate, with over 800 tonnes of chocolate sold annually. This averages out to about 1.5 kilograms sold every minute.