Discussion:
Brake issues

Hello, I am having brake issues with my 8FDU25. The brake pedal goes all the way down and does not slow the truck down. I have replaced the master cylinder & all springs, cups, and paws. I took apart the wheel cylinders and cleaned them and reinstalled. I adjusted and bled accordingly and still, pedal hits the floor in forward direction. While in reverse, the braking force gets better. If I pump up the brakes, the truck does come to a stop better. But after a few seconds of not using the brakes, it looses the power and hits the floor again. Any help or guidance would be helpful!
  • Posted 15 Apr 2021 04:16
  • By Angel_Mendez
  • joined 8 Nov'20 - 15 messages
  • Illinois, United States
- Thanks!
Showing items 1 - 6 of 6 results.
Multiple times
  • Posted 11 Jun 2021 02:50
  • By Justus
  • joined 23 Aug'20 - 37 messages
  • Finland
have you adjusted the brake shoes?
  • Posted 10 Jun 2021 22:23
  • By stillworkin
  • joined 2 Nov'18 - 96 messages
  • New York, United States
Hello! Remember always that air goes up always. i dont know how is it made in your lift truck but if air bleeder is little bit down side, turn it up when u make bleeding, then you get air out of the brake system. some cars have this problem when bleeding brake calibers.
  • Posted 10 Jun 2021 06:01
  • By Justus
  • joined 23 Aug'20 - 37 messages
  • Finland
Did you bench bleed the master before installing
  • Posted 8 Jun 2021 08:18
  • By Triggs
  • joined 26 Sep'18 - 145 messages
  • California, United States
Hello, I have since replaced all springs, stop levers, cables, wheel cylinders, master cylinder, reservoir, reservoir line to master cylinder, bled and adjusted shoes to full contact, than no contact - and still no brakes.

When normal operation, brake pedal floats too floor, when parking brake pedal is pressed, braking pressure is increased but than I lose parking brake.

I have replaced all 3 brake lines as well. Still nothing.
  • Posted 8 Jun 2021 01:29
  • By Angel_Mendez
  • joined 8 Nov'20 - 15 messages
  • Illinois, United States
- Thanks!
Air is getting into the system from somewhere. I'd clean and inspect every connection brake lines, hoses, etc. Clean with brake cleaner. Did you bleed the master cylinder thoroughly?
  • Posted 15 Apr 2021 23:32
  • By Ddoyle
  • joined 18 Jun'18 - 3 messages
  • Georgia, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Toyota 02-8FD30
Yokohama, Japan
Used - Sale
SMV (Konecranes) 20-1200B
Balling, Denmark
Used - Sale
Global Industry News
edition #1247 - 11 September 2025
In what may prove to be a sign of things to come, Canadian materials handling equipment lithium-ion battery manufacturer, UgoWork, has announced battery assembly for some forklifts bound for the North American domestic market will now be done in the US. See the story for full details... Continue reading
Upcoming in the editorial calendar
MANAGING MIXED FLEETS
Oct 2025
ASSET FINANCE
Nov 2025
Fact of the week
At the opening ceremony of the Sydney Harbour Bridge in 1932, marching bands were instructed to walk out of step as they crossed the bridge. This unusual directive was given as a precaution due to concerns about the bridge's structural integrity during its early use.

PREMIUM business

GemOne
Telematics for industrial fleets. Fleet & safety management solutions: track vehicles, boost efficiency, operate safer, & avoid unexpected downtime.