Discussion:
blown module, always slave, always code 66

Blew slave module, code 66, checked cables, drive axle, wires from master, drive motor, all good, installed rebuilt slave module, falied in four months, code 66, checked everything again, replaced module under warranty, failed in three months. Moved master over to slave position installed new, not rebuilt, module as master, SLAVE module (originally the master that had never failed) failed in four months. No brake dragging, very light use. Any ideas?
  • Posted 15 Nov 2015 02:38
  • Modified 15 Nov 2015 02:40 by poster
  • By jimmy_s
  • joined 17 Jan'14 - 29 messages
  • Texas, United States
love to travel
Showing items 1 - 11 of 11 results.
Thanks. Imma have to try that.
  • Posted 3 Jun 2023 02:08
  • By marcos_m
  • joined 25 Feb'19 - 114 messages
  • California, United States
I installed in line fuse holders on the field and armature cables.
  • Posted 2 Jun 2023 11:34
  • By jimmy_s
  • joined 17 Jan'14 - 29 messages
  • Texas, United States
love to travel
How did you fuse the motor and module? Checked 250amp fuse it ohms out good. Battery volts on both ends too when powered on.
  • Posted 2 Jun 2023 05:53
  • By marcos_m
  • joined 25 Feb'19 - 114 messages
  • California, United States
Check the 250 amp fuse to the line contactor. You will have to pull it out and check it with ohms.
  • Posted 1 Dec 2017 11:13
  • By popeye
  • joined 24 Nov'14 - 208 messages
  • Ohio, United States
We need help i have the same problem please anybody can help me send to me a email [email address removed].

Sorry my english its not good, we have still -66 & -68 when you seat down on the truck. I check controls (good) i check wires control to motors (good), i disconect all suppressors (still errors) i remove the master side motor and realize bench test(good motor). I change two tumes the control for a rebuilt and still the same error. I read on pin 21 on master control 11.5V and pin 10 on slave control same voltage, when you seat down this voltage drop down to 0V. All the input voltage are present on both controls. Any suggestions please let me know. Sorry but i am rookie on this, i want know more. Thanks so very much.
  • Posted 1 Dec 2017 10:01
  • By ElectTech
  • joined 5 Aug'15 - 12 messages
  • Puerto Rico, Puerto Rico
We have had no more problems, other than customer continues to run battery down and push skids.
Be sure to check code history for status of battery charge. Would suggest you fuse the motor life I did to see if it saves the controller and blows fuse instead, amp tests on motor to be sure in specks and could compare to right motor readings.
Good luck.
  • Posted 19 Jul 2017 06:37
  • By jimmy_s
  • joined 17 Jan'14 - 29 messages
  • Texas, United States
love to travel
Any update on this issue? I have the same problem but with the master controller
  • Posted 19 Jul 2017 02:35
  • By buddy84
  • joined 17 Feb'16 - 12 messages
  • California, United States
We ended up having both motors rebuilt, then fused armature with 200 amp fuses and field with 35 amp automotive fuses. Customer has blown 200 amp fuses and 35 amp fuses number of times. We believe they are pushing loads, have not lost another module, just fuses.
  • Posted 8 Nov 2016 09:22
  • By jimmy_s
  • joined 17 Jan'14 - 29 messages
  • Texas, United States
love to travel
That motor is hard to check under load so I do not know how your rebuilder bench tested it. The controller controls both amperage through the armature and voltages to the fields. It might ohm out ok but still is hard test real world.
  • Posted 16 Nov 2015 10:40
  • By popeye
  • joined 24 Nov'14 - 208 messages
  • Ohio, United States
Thanks for your reply, we removed drive motor and had our rebuilder check it out, but, is worth a try, though I hate to blow another module that we will have to pay for. Jim
  • Posted 16 Nov 2015 07:43
  • By jimmy_s
  • joined 17 Jan'14 - 29 messages
  • Texas, United States
love to travel
Drive motor on right side. If you switch motors around you will probably blow master.
  • Posted 15 Nov 2015 08:20
  • By popeye
  • joined 24 Nov'14 - 208 messages
  • Ohio, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Enforcer FD50T-MMA
Braeside, Melbourne, Victoria, Australia
Hire
UN Forklift FD50T-NJB3
HANGZHOU, Zhejiang, China
New - Sale
Upcoming industry events …
July 9-10, 2025 - Birmingham, United Kingdom
October 21-23, 2025 - Panama City, Panama
Global Industry News
edition #1236 - 26 June 2025
As June comes to a close, the month when our sector recognises National Forklift Safety Day , the United Kingdom’s Association of Industrial Truck Trainers (AITT) has issued a timely reminder of the need to ensure any staff training is fully accredited... Continue reading