Discussion:
Batteries

Hello,
I have just come back from troubleshooting which really intrigued me.

When you plug in the charger with completely empty batteries, it turns off after 30 secs and lights up the green LED.

I have pluged in the battery connector from another Wave. The charger works great. Now I'm shure it was batteries.

The batteries are 1.5 years old max and slightly bulged. Manufacturer is Vtrack or something....

I checked each battery voltage - great! 6,37 V each
I checked each battery with load tester - great! 5 V each.
Now I'm confused?!...

I started replacing batteries from the other Wave.
When I changed two batteries and plugged the charger it started to charge continuously.

My tought is that it has to do something with the resistance of the batteries.

Could this trick the "smart" charger?
How can I check this batteries?

Regards!
  • Posted 30 Jan 2013 07:30
  • Modified 30 Jan 2013 07:56 by poster
  • By ivanlinaric
  • joined 16 Jan'11 - 110 messages
  • Zagreb, Croatia
Service technician.
Feel free to contact me at ivan.linaric@okretnimoment.hr
Showing items 1 - 2 of 2 results.
Hello Swoop,
thanks for your reply.

Tried my load tester numerous times - it's accurate!
The tester is the only load that will put push the battery to the max.

Cables OK - it wouldn't work with two new batteries.

next..... :-)
  • Posted 30 Jan 2013 22:15
  • By ivanlinaric
  • joined 16 Jan'11 - 110 messages
  • Zagreb, Croatia
Service technician.
Feel free to contact me at ivan.linaric@okretnimoment.hr
try this kind of load test
put volt meter on one battery
hit hydraulics and monitor volt meter and see how volt drop is
do each battery this way as this is better way to load test, handheld load testers sometimes are not accurate or will give false reading.

also check the terminals on cables and check cables for high resistance. could be a bad cable or connection?
  • Posted 30 Jan 2013 22:09
  • By swoop223
  • joined 23 Mar'12 - 3,691 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

UN Forklift FBT20NQZ1
HANGZHOU, Zhejiang, China
New - Sale
Mitsubishi FGE35AT
Yokohama, Japan
Used - Sale

Showcased in the Virtual Expo

Global Industry News
edition #1248 - 18 September 2025
In this week’s Forkliftaction News we report on the recent IMHX event in Birmingham with coverage of new product launches, key themes and observations from those attending. We also name the winners of the 2025 Archies Awards, held in conjunction with IMHX... Continue reading
Fact of the week
In May 2023, a Belgian Malinois named Wilson played a key role in the rescue of four children lost in the Amazon jungle. The young children were missing for 40 days after a plane crash that killed their mother and other adults. Wilson tracked the children's footprints, leading the military to their location.
Latest job alerts …
Clinton, IA, United States
UN Forklift FBT20NQZ1
HANGZHOU, Zhejiang, China
New - Sale
Mitsubishi FGE35AT
Yokohama, Japan
Used - Sale

PREMIUM business

Hawker Powersource, Inc.
HAWKER® offers a range of hybrid motive power solutions customized to adapt as your operation's needs change.
Movers & Shakers
Rodney Grant Rodney Grant
Chief executive officer, Hire Industry Association New Zealand (HIANZ)
Director of sales and operations planning, Hyster-Yale Materials Handling
President, Advanced Intralogistics
Chief development officer, DHL
UN Forklift FBT20NQZ1
HANGZHOU, Zhejiang, China
New - Sale
Mitsubishi FGE35AT
Yokohama, Japan
Used - Sale
Global Industry News
edition #1248 - 18 September 2025
In this week’s Forkliftaction News we report on the recent IMHX event in Birmingham with coverage of new product launches, key themes and observations from those attending. We also name the winners of the 2025 Archies Awards, held in conjunction with IMHX... Continue reading
Fact of the week
In May 2023, a Belgian Malinois named Wilson played a key role in the rescue of four children lost in the Amazon jungle. The young children were missing for 40 days after a plane crash that killed their mother and other adults. Wilson tracked the children's footprints, leading the military to their location.