Report this forum post

Hello,
I have just come back from troubleshooting which really intrigued me.

When you plug in the charger with completely empty batteries, it turns off after 30 secs and lights up the green LED.

I have pluged in the battery connector from another Wave. The charger works great. Now I'm shure it was batteries.

The batteries are 1.5 years old max and slightly bulged. Manufacturer is Vtrack or something....

I checked each battery voltage - great! 6,37 V each
I checked each battery with load tester - great! 5 V each.
Now I'm confused?!...

I started replacing batteries from the other Wave.
When I changed two batteries and plugged the charger it started to charge continuously.

My tought is that it has to do something with the resistance of the batteries.

Could this trick the "smart" charger?
How can I check this batteries?

Regards!
  • Posted 30 Jan 2013 07:30
  • Modified 30 Jan 2013 07:56 by poster
  • By ivanlinaric
  • joined 16 Jan'11 - 110 messages
  • Zagreb, Croatia
Service technician.
Feel free to contact me at ivan.linaric@okretnimoment.hr

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
UN Forklift FBT20NQZ1
HANGZHOU, Zhejiang, China
New - Sale
TCM FD115-3
Yokohama, Japan
Used - Sale
Latest job alerts …
Upcoming industry events …
December 4–7, 2025 - Goyang, Korea, Republic Of
March 10-12, 2026 - Hong Kong, Hong Kong
June 30-July 2, 2026 - Birmingham, United Kingdom
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Global Industry News
edition #1258 - 27 November 2025
In this week’s Forkliftaction News , we report on Hyster-Yale laying off staff in the US amid what it describes as “challenging market conditions”... Continue reading