Discussion:
alarm sounds while raising

truck batteries charged. bdi indicates full charge. when lifting the horn sounds and bdi drops to 1 green light. loads test batteries good. 6.01v 5.98v loaded. any ideas would be helpful. tested with another battery pack same results
  • Posted 18 Oct 2011 12:47
  • By FFJim
  • joined 24 May'11 - 11 messages
  • New Jersey, United States
Showing items 1 - 3 of 3 results.
I had the same issue on one of ours, put new batteries in same result, tested charging system and not charging, removed charger and opened up, there was a ceramic cyclinder fuse inside that was blown, replace and put back together worked just fine although the charger hummed very louldly, issue with blown fuse in charger I do believe was due to charger was severely rusted, mother board included, which leads to believe there may be a short in it, jacked worked for 2 months and now same result, so now I'm just going to replace the charger and be done with it, charger runs $410 on Amazon
  • Posted 31 Jan 2016 12:24
  • By jeffCin
  • joined 30 Jan'16 - 10 messages
  • Michigan, United States
Jeff
I used another battery pack from another same model truck got same out come.It has a zapi controller.
  • Posted 26 Oct 2011 10:13
  • By FFJim
  • joined 24 May'11 - 11 messages
  • New Jersey, United States
for some reason the controller must not be able to sense the charge in the battery pack. check all power connections into the controller. Iskra controller i presume ??.i,ve seen corrosion on the terminals causing all sorts of symptoms
  • Posted 18 Oct 2011 23:28
  • By grubbymits
  • joined 25 Jan'09 - 49 messages
  • scotland, United Kingdom

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Upcoming industry events …
July 9-10, 2025 - Birmingham, United Kingdom
October 21-23, 2025 - Panama City, Panama
Global Industry News
edition #1236 - 26 June 2025
As June comes to a close, the month when our sector recognises National Forklift Safety Day , the United Kingdom’s Association of Industrial Truck Trainers (AITT) has issued a timely reminder of the need to ensure any staff training is fully accredited... Continue reading
Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025