Discussion:
522740-5 Coding out

Been working on this unit for awhile. Replaced alternator, tmap sensor, crank sensor, both O2 sensors and still getting the above code. Unit cranks but shuts right back off as if out of gas and idles rough. Any suggestions on trouble shooting this unit?
  • Posted 9 Aug 2019 05:46
  • Modified 9 Aug 2019 05:59 by poster
  • By Teff114Ardent
  • joined 9 Aug'19 - 2 messages
  • Georgia, United States
Showing items 1 - 3 of 3 results.
It indicates the circuit is open. Check the wiring to the ECU from the O2 sensor.
1. Ensure truck power is OFF.
2. Change DMM to ohms scale. Verify DMM zero reading.
3. Disconnect the oxygen (O2) sensor connector, the indicated PDM connector, and the indicated ECU
connector.
4. At the sensor harness connector, measure the resistance on the sensor supply wire between the sensor
connector and the PDM connector.
Is resistance less than 0.5 ohms?
YES: Go to Step 5.
NO: The supply wire has an open circuit. Locate and repair/replace open wire/connection. Refer to
appropriate Wire Harness Repair manual, depending on lift truck model.
5. Measure the resistance of the sensor drive wire between the sensor connector and the ECU connector.
Is resistance less than 0.5 ohms?
YES: Go to CAUSE B.
NO: The supply wire has an open circuit. Locate and repair/replace open wire/connection. Check that
counterweight has not crushed wire harness, if counterweight was removed. Refer to appropriate Wire
Harness Repair manual, depending on lift truck model.
Diagnostic Trouble Codes Electrical System
Check
  • Posted 9 Aug 2019 22:25
  • Modified 9 Aug 2019 23:59 by poster
  • By BREWSKI
  • joined 10 Jan'12 - 1,699 messages
  • Nebraska, United States
BREWSKI
Yes sir. Thanks I know what the codes means just trying to figure out any other diagnostics to perform as we have already replaced the O2 sensors.
  • Posted 9 Aug 2019 21:20
  • By Teff114Ardent
  • joined 9 Aug'19 - 2 messages
  • Georgia, United States
522740-5 Pre-Cat Bank 2 Heater is Open Circuit..
  • Posted 9 Aug 2019 07:18
  • By BREWSKI
  • joined 10 Jan'12 - 1,699 messages
  • Nebraska, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

PREMIUM business

Shenzhen Wellwit Robotics Co., Ltd
The Largest AMR/AGV ODM/OEM Manufacturer in China.
Global Industry News
edition #1257 - 20 November 2025
In this week’s Forkliftaction News , Toyota Industries Corporation confirms it has settled a class-action lawsuit in the US which centred around its 2023 emissions cheating scandal. Find out how much the class-action cost it... Continue reading
Fact of the week
In 1898, author Morgan Robertson wrote a novel called 'Futility', which described an "unsinkable" ship named the Titan that sank after hitting an iceberg. Fourteen years later, the Titanic sank in a strikingly similar fashion.
Global Industry News
edition #1257 - 20 November 2025
In this week’s Forkliftaction News , Toyota Industries Corporation confirms it has settled a class-action lawsuit in the US which centred around its 2023 emissions cheating scandal. Find out how much the class-action cost it... Continue reading
SMV (Konecranes) 4632CC5
Balling, Denmark
New - Sale
Kalmar-Ac P100CXD
Morgantown, Pennsylvania, United States
Used - Sale

PREMIUM business

Shenzhen Wellwit Robotics Co., Ltd
The Largest AMR/AGV ODM/OEM Manufacturer in China.
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Global Industry News
edition #1257 - 20 November 2025
In this week’s Forkliftaction News , Toyota Industries Corporation confirms it has settled a class-action lawsuit in the US which centred around its 2023 emissions cheating scandal. Find out how much the class-action cost it... Continue reading
Movers & Shakers
Steven Ballerini Steven Ballerini
Chief executive officer, Australian Supply Chain & Logistics Association (ASCLA)
Engineering policy lead, Logistics UK
Regional manager - Eastern Canada, Associated Equipment Distributors
Vice president - IT & EP OEM parts, Big Joe Forklifts