Reach trucks are material handling equipment specifically designed for efficiently lifting and storing goods in narrow aisles and high racks through their ability to extend the forks forward. This capability makes reach trucks exceptional for maximising vertical storage space in warehouses and distribution centres.
What is a Reach Truck?: An Overview
In the dynamic world of warehousing and logistics, the efficient handling and storage of goods are crucial components of operational success. One piece of equipment that plays a vital role in these environments is the reach truck.
Reach trucks are specialised forklifts designed to operate in narrow aisle conditions, allowing operators to reach high shelving units and stack pallets efficiently. Their unique design enables them to extend their forks beyond the base chassis, providing exceptional reach capabilities while maintaining stability and safety.
There are typically two main types of reach trucks:
- Straddle reach trucks: can accommodate pallets with different widths
- Non-straddle reach trucks: are more compact, making them ideal for tight spaces
Both types of reach trucks enable operators to handle heavy loads at various heights, making them essential for maximising storage capacity without requiring the larger footprints associated with other forklift types.
The Importance of Reach Truck Forklifts in Material Handling
The significance of reach trucks in material handling can be attributed to their ability to optimise warehouse space. As storage demands increase, facilities often find themselves dealing with the challenge of making the most of vertical space.
Reach trucks allow businesses to implement high-density storage solutions by enabling operators to stack and retrieve goods from tall shelves. This capability not only maximises the available warehouse footprint but also ensures that inventory is organised and accessible.
In addition to facilitating efficient space utilisation, reach trucks enhance operational productivity. They can easily navigate narrow aisles, which means that warehouses can increase their storage density by utilising existing space more effectively.
By reducing aisle widths, businesses increase the number of storage locations for pallets, leading to improved inventory management and streamlined picking processes. Furthermore, reach trucks are often equipped with advanced features, such as intuitive controls and enhanced visibility, enabling operators to work quickly and accurately.
Key Features of Reach Trucks
Several features distinguish reach trucks from other types of forklifts, contributing to their functionality and adaptability in material handling operations:
- Extended Reach: As the name implies, reach trucks have forks that extend far beyond the truck’s base, allowing operators to access loads that are higher and further from the vehicle. This feature is particularly valuable in high-bay storage systems.
- Narrow Aisle Capability: Designed for operations in confined spaces, reach trucks have a compact design and can manoeuvre through narrow aisles with ease, enabling efficient use of warehouse space.
- Enhanced Stability: Reach trucks incorporate advanced stability systems that help prevent tipping during operation, even when the forks are extended. Some models also feature stabilising legs to enhance safety when lifting heavy loads.
- Electric Power: Most modern reach trucks are electric, offering a quieter and more environmentally friendly alternative to traditional internal combustion engine forklifts. This is an essential advantage for indoor operations, as it reduces exhaust emissions and noise levels.
- Ergonomic Design: Operators of reach trucks benefit from ergonomic controls and seating, reducing fatigue during prolonged use and enhancing overall safety. Many models are designed with adjustable seating and intuitive control layouts, promoting comfort and efficiency.
Related: 3 Reasons Why Electric Reach Trucks are the Ultimate Warehouse Companion
Applications of Forklift Reach Trucks
Reach trucks are versatile machines that suit various industries, including warehousing, manufacturing, retail, and distribution.
In warehouses, they are commonly used for stacking and retrieving products stored on pallet racks. Their ability to operate in narrow aisle conditions makes them ideal for high-density storage systems, allowing businesses to store more goods in less space.
In the manufacturing sector, reach trucks are often utilised to transport raw materials and finished products. Their precise handling capabilities make them suitable for moving heavy items without damaging them.
Additionally, in retail environments, reach trucks support efficient stock replenishment on sales floors, ensuring that inventory is readily accessible for customers.
One common question is whether reach trucks can be used outside. While they generally are not designed for outdoor use, some reach trucks may have limited ability to perform outside. However, it’s important to check with the manufacturer first to avoid risking damage to your forklift reach trucks.
Choosing the Right Reach Truck for Your Business
When selecting a reach truck for your operations, several factors should be considered to ensure that the equipment matches your specific needs.
First, evaluate the dimensions of your warehouse aisles and the height of your storage racks. Understanding your space constraints and storage requirements will guide you in choosing the appropriate model with the right lifting capacity and reach.
Next, consider the frequency of use and the weight of the loads you plan to handle. For continuous high-volume operations, investing in a reach truck with advanced features, such as automatic lift height adjustment and sophisticated control systems, may significantly improve efficiency. Furthermore, brands may offer various models tailored to different workloads and environments, so it’s essential to get expert advice on what best suits your operational needs.
Finally, evaluate the ongoing support and maintenance provided by the manufacturer or supplier. Service agreements, warranty coverage, and access to replacement parts are essential aspects to consider when investing in any material-handling equipment to ensure the longevity and reliability of your reach truck.
To learn more about reach trucks, including how to identify your material handling needs whilst considering which is right for your operations, download our free guide: The Warehouse Manager’s Handbook.