Mitsubishi Forklift Trucks has released a list of tips on recognising and avoiding common forklift abuse.

"The truth is that downtime is often a direct result of user application and a lack of understanding," says Kevin Krakora, Mitsubishi's product services director.

"By implementing a few simple, proactive measures in day-to-day operations, companies will help productivity and keep equipment running efficiently," Krakora explains.

Tyres: Replace worn tyres that cause jarring impacts to the wheel, axle components, load and operator. Demanding applications require using the proper tyres for a forklift's maximum performance. To be certain that your equipment has the correct tyres, request an application survey from your local dealer.

Forks: Operating the forklift with worn tyres can cause premature wear to the bottom of the forks, which can jeopardise the forklift's ability to lift and thus create an unsafe working environment. Routine fork inspections by operators and in-house technicians are needed to ensure the forklift is operating with safe forks.

Transmission: Costly damage to the transmission system can be caused by operators riding the inching pedal. To prevent major component failure, the inching pedal should only be used when approaching a rack and when wanting to apply the brakes while revving the engine (allowing the hydraulics to work at full speed). The brake pedal is used for regular stopping of the truck when hydraulics are not in use.

Impact: Tyres, wheels, body panels, forks, attachments and backrests suffer when forklifts encounter impact to products and surroundings due to high travel speeds. Assigning equipment to an operator can help track who is causing the abuse. Installing an impact monitor, vehicle speed limiter or keyless access system as options on the forklift can help reduce impact damage.

Training: Regular and ongoing training is key to ensure that equipment is properly maintained and that equipment users are in step with proper safety and maintenance applications. It is imperative that all new operators are well trained on how to perform the required daily inspections and properly operate the equipment prior to use.