Discussion:
Wet Disc Brakes

Has any body ever seen this problem. We have a Kalmar DC845 RS5 that keeps losing brake pressure, the brake pump is at its specified pressure and getting red hot it seems to be stalling the oil at the brake charge valve which we have replaced, the pump has also been replaced. Accumulators are upto and holding the gas pressure.

The machine will run perfect sometimes for days then other days will fail within hours

We have the following pressures
174 Bar output at the charge valve
80 bar Gas @ Accumulators
Charging at 142 - 174 Bar over 2 mins +
  • Posted 11 Nov 2005 03:24
  • By martin
  • joined 11 Nov'05 - 2 messages
  • Lincs, United Kingdom
Showing items 1 - 3 of 3 results.
The aluminum brake/steering manifold for this series machine, suffers from cavitation damage of the manifold at the location of the priority/bypass valve (which allows pump flow to bypass to impliment circuit when steering is not used / brake accumulator is fully charged). The cavitation damage to the block causes oil to leak past this valve, resulting in inability for the brake accumulator charge, hard steering and overall heat problems. The entire block needs to be replaced, but should take care not to use aluminium as will simply fail again in future; typically around 10,000 hours operating time (aluminium is 10 times more prone to cavitation damage than steel).
  • Posted 14 Dec 2009 15:22
  • By Monolith
  • joined 14 Dec'09 - 1 message
  • Bangkok, Thailand
Sean Ross
Managing Director
thanks but looks like we had a fualty charge valve
  • Posted 6 Mar 2006 23:25
  • By martin
  • joined 11 Nov'05 - 2 messages
  • Lincs, United Kingdom
Have you rectified the problem?
  • Posted 6 Mar 2006 08:04
  • By adrian_w
  • joined 18 Nov'05 - 33 messages
  • East Yorkshire, United Kingdom
Premier Mechanical Handling,
Hull.
UK

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Toplift Ferrari TFC36-48
Stoney Creek, Ontario, Canada
Used - Sale
USD1
Crown RR5225-30TT321
Braeside, Melbourne, Victoria, Australia
Hire
Upcoming industry events …
March 3-7, 2026 - Las Vegas, NV, United States
January 28-30, 2026 - Bangkok, Thailand
31 March 2026 - Dubai, United Arab Emirates
Global Industry News
edition #1261 - 18 December 2025
In this week’s Forkliftaction News , we report on an activist investment firm increasing its stake in Toyota Industries Corp (TICO), in a bid to stop the privatisation of the materials handling equipment manufacturer... Continue reading
Latest job alerts …
Monmouth, IL, United States
Bensenville, United States
Bensenville, United States
Fact of the week
The two internal cavities in our nose called nostrils function as separate organs. Each nostril has its own set of turbinates and olfactory receptors. The two independent organs work together through a mechanism called the nasal cycle, where one nostril is dominant for air intake while the other rests and is better at detecting scents.
Toplift Ferrari TFC36-48
Stoney Creek, Ontario, Canada
Used - Sale
USD1
Crown RR5225-30TT321
Braeside, Melbourne, Victoria, Australia
Hire
Latest job alerts …
Monmouth, IL, United States
Bensenville, United States
Bensenville, United States
Movers & Shakers
James Brown James Brown
Chief operating officer, Bulldog Battery Corporation
Commercial excellence roll-out manager, TVH Parts
President EPG Americas, Ehrhardt Partner Group (EPG)
CEO, Duravant