Cat Lift Trucks (& Caterpillar) GP30:
Water in the oil. Need a manual with part numbers

Hi Team,

New member, new to forklifts, new owner but I like to fix things.....

So, I have a gp30k

Serial: AT13D36516

The machine runs rough and has water in the oil. I suspect head gasket.

Anyone know where I can get a manual with diagrams and part numbers for use in troubleshooting and part purchases?

Any help is appreciated.

Thanks!
M7
  • Posted 26 Sep 2016 10:55
  • Discussion started by M7__
  • Texas, United States
Showing items 1 - 4 of 4 results.
In case anyone else needs the information, the caterpillar lp engine in my gp30k is a Mitsubishi 4g64 which happens to be the same basic engine as a number of passenger cars and light trucks. The head is the 8valve version so a head gasket kit would need to be sourced for that particular setup.

I am purchasing the Engine Quest EQ-GSG64 head gasket set to repair my forklift. (Comes with valve seals)

Assembly, timing and torque specifications can be used from any passenger vehicle that uses the 4G64 engine.

-M7
  • Posted 30 Sep 2016 23:02
  • Reply by M7__
  • Texas, United States
sorry no service manual
its against the TOS for this site to share manuals
  • Posted 27 Sep 2016 12:42
  • Reply by swoop223
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com
10k and change hours.

I haven't done much diagnosis yet as I only took delivery of the machine today.

Agreed on all of your suggestions.

I assume you don't have a source for a service manual? That's really what I'm after here. :)
  • Posted 27 Sep 2016 08:06
  • Reply by M7__
  • Texas, United States
how many hours are on this machine?

couple things you need to verify first

where is the water actually coming from
- check the radiator/cooling system and see if the level is low in the radiator or if it is comtaminated also (not the resivoir, check inside the radiator itself).
- check the air intake system, all hoses etc and see if there is any contamination there, look where the metal junction is in the intake hose where the vaccum line from the vaporizer connects to. Also remove the pcv valve in the valve cover connects and see if any contamination is there.
- take a compression test on all cylinders

sometimes if these engines sit for long periods and are not run for very long at a time they will accumulate condensation inside the engine and that can be mistaken for a blown head gasket, there will be milky looking oil from that.

Of course after a compression test that will determine if there are any issues with the head gasket usually.
If nothing revealed there then run a pressure test on the cooling system.
In either case a compression test or cooling system pressure test would most likely reveal any problems.

If it winds up just being condensation then cleaning out the contaminated parts and changing the engine oil and filter will get rid of the milky oil.
But i would do the oil/filter change anyway as it does not need that contaminated oil in the engine ;o)
  • Posted 26 Sep 2016 20:38
  • Reply by swoop223
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com

Post your Reply

Forkliftaction.com accepts no responsibility for forum content and requires forum participants to adhere to the rules. Click here for more information.

Having trouble using the Discussion Forums? Contact us for help.

Global Industry News
edition #1228 - 1 May 2025
There is simply no ignoring the push for a greener, more sustainable materials handling equipment industry as manufacturers and customers alike seek eco-friendly solutions to reduce or eliminate carbon emissions... Continue reading

PREMIUM business

Bolzoni SpA (Group HQ)
Manufacturer of Lift Truck Attachments, Forks and Lift Tables, with the most extensive range in the market.
Fact of the week
On average, people read 10-30% slower from a screen than from paper.
Latest job alerts …
Louisville, KY, United States
Louisville, KY, United States
Dubuque, IA, United States
Movers & Shakers
Linda Häkkilä Linda Häkkilä
vice president, Investor Relations, Konecranes
vice president operations, Elokon Group
President, EP Equipment Europe
Senior vice president human resources, Kalmar