Toyota 5FGU25:
Transmission Problems

We are having a problem with the transmission.
When you put the lever in forward the forklift goes forward.
When you put the lever in neutral the forklift goes forward.
When you put the lever in reverse the forklift does not move.
Any help would be greatly appreciated.
  • Posted 29 Apr 2014 21:40
  • Discussion started by InDaBarn
  • Florida, United States
Showing items 1 - 5 of 5 results.
Another test you can do is drain the trans oil and if it still goes forward, trans must come out.
  • Posted 9 May 2014 05:03
  • Reply by mrfixit
  • New York, United States
5FGCU25 is mechanical linkage shifting with a plunger switch in the control valve for neutral start inhibit function.
No solenoids or directional switch.
  • Posted 9 May 2014 00:01
  • Reply by L1ftmech
  • Tennessee, United States
get a pressure guage and check pressures at the control valve
also check your circuits at the solenoids to make sure both of them are functioning and check the signal from the directional switch too to rule out that part.

yes it very well could be a mechanical issue inside the clutch packs but rule out the obvious first before tearing the tranny apart.
  • Posted 8 May 2014 21:19
  • Reply by swoop223
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com
Yes, forward clutch pack has likely failed in that the large retainer ring that holds all the discs and plates in the drum has let go on one side.
You can check that by removing the trans control valve assembly (aka "valve body".
The truck does not have reverse mode because when in reverse, the forward clutch is still applied, and so the reverse action is cancelled out completely.
  • Posted 8 May 2014 02:07
  • Modified 8 May 2014 02:08 by poster
  • Reply by L1ftmech
  • Tennessee, United States
Sounds like the forward clutch pack has an issue.
  • Posted 8 May 2014 00:10
  • Reply by bbforks
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!

Post your Reply

Forkliftaction.com accepts no responsibility for forum content and requires forum participants to adhere to the rules. Click here for more information.

Having trouble using the Discussion Forums? Contact us for help.

PREMIUM business

BSL New Energy Technology Co., Ltd
BSLBATT - practical expertise and excellent design in the industrial lithium-ion battery market.
Toyota 3FD100
Yokohama, Japan
Used - Sale
Hangcha CQDB14AC1JNA
Flesherton, Ontario, Canada
New - Sale
Global Industry News
edition #1228 - 1 May 2025
There is simply no ignoring the push for a greener, more sustainable materials handling equipment industry as manufacturers and customers alike seek eco-friendly solutions to reduce or eliminate carbon emissions... Continue reading