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this may sound off the wall but what type of coolant are you running in the cooling system?
I know in the automotive applications they run dexcool in thier cooling systems and and have seen it in some lifttrucks as well, dexcool has a tendency to eat up the gaskets. I know of many occasions i have seen tech bulletins about the corrosive nature of dexcool and the effect it has causing constant leaks from gasket sealing areas etc.

just a thought to pass along
  • Posted 27 Jun 2013 02:40
  • Modified 27 Jun 2013 02:42 by poster
  • By swoop223
  • joined 23 Mar'12 - 3,696 messages
  • North Carolina, United States
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PRIME battery regenerators: the only technology and product line-up worldwide that overcomes the technical limitations of battery regeneration.
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Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY