Report this forum post

Not sure what you mean when you say you have checked the battery and charger and they are OK. I think the BDI setting is 1 to 9 in the features or performance menu. 5 is the factory setting. When people say they are not getting any run time, it can mean a lot of things. What is their expectation? Six hours continuous until it goes into lift interupt is about the norm I have had people tell me the battery is not holding up and find out the meter went down 3 bars in 2 hours which is normal.

I would try some of these things until you nail down the problem.
1. Check all the cells with a hydrometer and battery fully charged.
2. Check all the cell voltages.
3 Make sure every cell has water. Single point watering systems can have a bad filler or injector and cause a problem
4. Check the battery under a load, such as max lift at relief pressure. I would be looking for about 33 volts charged and no less than 28 or 29 volts fully discharged. There is no spec in a book of this. It is just what I have found from experience.
5. Check the brake air gap..010 to.040 is the spec ( off the top of my head). Shoot for.015-.020.
6 Swap the battery with another truck.
7. Have the operator use a different charger.
8 Have the customer put it on equalize charge every night for a week and keep the water up. Have had this help run time many times. Are they doing a weekly equalize charge or are the chargers set up to do this automatically every week?
9. Make sure they are not short charging the battery. Sometimes operators will charge at lunch, see a full charge, and have the meter drop real fast in the first 15 minutes.

As far as checking the batteries, I am not a battery tech, but I think you are looking for no more than 10 points (.010) difference in specific gravity and no more than.05 volts difference in cell voltages.
  • Posted 2 Feb 2011 10:42
  • Modified 2 Feb 2011 10:43 by poster
  • By Liftdoctor
  • joined 22 Jan'05 - 115 messages
  • Indiana, United States

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
UN Forklift FB25N1QZ1
HANGZHOU, Zhejiang, China
New - Sale
Toyota 02-8FD25
Yokohama, Japan
Used - Sale

PREMIUM business

Cascade Corporation (World HQ)
Leading manufacturers of attachments, forks and related technologies for forklifts and AGVs.
Fact of the week
Brothers Adolf ("Adi") and Rudolf ("Rudi") Dassler split their shoe company after WWII due to a bitter feud, and established the rival companies of Adidas and Puma. Their personal animosity and business rivalry divided their German hometown Herzogenaurach. The town became known as "the town of bent necks" due to the intense loyalty to each brand.
Movers & Shakers
Todd J Doxsee Todd J Doxsee
National dealer development manager, Castle Equipment Company
Sales operations, Heli
Chief financial officer, Cyngn
Executive vice president and chief commercial officer, East Penn Manufacturing
UN Forklift FB25N1QZ1
HANGZHOU, Zhejiang, China
New - Sale
Toyota 02-8FD25
Yokohama, Japan
Used - Sale

PREMIUM business

Cascade Corporation (World HQ)
Leading manufacturers of attachments, forks and related technologies for forklifts and AGVs.
Global Industry News
edition #1251 - 9 October 2025
In this week’s Forkliftaction News , hydrogen power is a theme as we report on the US marking its 10th annual National Hydrogen and Fuel Cell Day, an initiative to promote the benefits of the clean energy source... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY