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Unit comes to shop with reach carriage hitting HARD at extend and retract positions, no slowing down or softly ending travel.
Quickly discovered the screw that holds the reach travel sensor and its little tin house had fallen out and the sensor was flopping around, just along for the ride.
The sensor (I think) reads off like 1 inch square holes in a sensor bar that runs along under the reach cylinder.
Also I notice a "L" shaped bracket that's riveted to the sensor bar at the rear is bent all to ****. It (I think) it is supposed to trigger/match a corresponding square hole in the sensor house and in turn the sensor.
I put it all back together and carriage is still crashing at extend and retract.
I replace the sensor straighten up the "L" shaped bracket and try it again. The carriage now behaves correctly, slowing nicely at both travel extremes, but it keeps running over and destroying the "L" shaped bracket every time I retract the carriage.
It won't stop at the "L" shaped bracket - it keeps retracting and bends the bracket??
Does the reach travel need calibration when you change the sensor??
The stupid thing is it seems to work quite well with the sensor all bent up, so I returned it to service.
Just not happy not understanding this system.
Anybody run into this??
  • Posted 26 Nov 2019 11:59
  • By UncleSi
  • joined 12 Feb'13 - 135 messages
  • Manitoba, Canada

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As June comes to a close, the month when our sector recognises National Forklift Safety Day , the United Kingdom’s Association of Industrial Truck Trainers (AITT) has issued a timely reminder of the need to ensure any staff training is fully accredited... Continue reading
Global Industry News
edition #1236 - 26 June 2025
As June comes to a close, the month when our sector recognises National Forklift Safety Day , the United Kingdom’s Association of Industrial Truck Trainers (AITT) has issued a timely reminder of the need to ensure any staff training is fully accredited... Continue reading
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Fact of the week
Sourdough bread contains Lactobacillus reuteri, a probiotic bacteria. During pregnancy and breastfeeding, these bacteria can travel from the mother's colon to her breast tissue and be passed to the infant through breast milk. It offers various health benefits, including potential protection against breast cancer.