Discussion:
Power Assisted Steering Issues

I am hoping for some insight from someone in the know regarding a Jungheinrich Forklift, I am not familiar with this brand of lifter at all.

The model plate has been removed and a plate fitted by ARMILL.co.uk has replaced it , it says : EFG 1.6-3/36115-420PD

( 1.6 Ton and 3 wheels and a Triple lift Mast with Side Shifter )

Is this an EFG 115-420 model ?

I am trying to work out why there is no electric power assisted steering , so far I know that the Main Contactor is sending 48v to the steering motor , brushes look good and the 2 output / earth return wires from motor have 48v on them , these 2 thick wires disappear behind the motor and deep into the truck , at this point a 3rd thick wire returns back from where these 2 go and goes to the an earth point on contactor board under the cover on the LHS of truck.

Where do these 3 wires go to , a steering controller ? I assume the reason I have 2 wires is for clockwise/anti clockwise rotation of motor for the assisted power steering.

I know she is old etc approx 2009 and not worth spending too much on but its for an old friend , so time is free but parts may well be extortionate , I need a schematic or a wiring diagram to show me how the steering system works , as there must be something on the chain driven steering that tells motor which way and how much torque is being applied to steering , for it to decide which way motor turns and how much torque it should apply.

Any help would be most appreciated , I understand electrics etc but it looks like battery removal or deep behind electrical / contactor board is where I need to go to see and trace wires and I don't want to spend ages doing this if its not needed.
  • Posted 29 Jun 2018 08:01
  • Modified 29 Jun 2018 08:25 by poster
  • By Dink
  • joined 29 Jun'18 - 3 messages
  • Suffolk, United Kingdom

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Fact of the week
The black box flight recorder was invented by Australian scientist David Warren in the mid-1950s. While initially met with indifference in Australia, his invention gained international recognition, particularly in the UK, and is now a mandatory piece of safety equipment on all commercial aircraft.
UN Forklift FD35T-C2JB2
HANGZHOU, Zhejiang, China
New - Sale
SNORKEL A46JE
Yokohama, Japan
Used - Sale
Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025
UN Forklift FD35T-C2JB2
HANGZHOU, Zhejiang, China
New - Sale
SNORKEL A46JE
Yokohama, Japan
Used - Sale
Latest job alerts …
St. Louis, MO, United States
Ottumwa, IA, United States
Atlanta Savannah Orlando Tampa Jacksonville West Palm, United States
Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025