Discussion:
Multiple Issues Case Study

We receive a call from a contractor who has a Skyjack SJ III-3219, and the description of the problem is "we were using it and it just shut off stuck up in the air". We respond to their location and manually lower the platform and release the brakes and travel motors so they can push it out of the way. The customer declines transport to the shop and further diagnosis.

A few days later the customer transports the unit to our shop for further diagnosis. We notice that the "ground" circuit breaker trips after about 15 seconds of "key on". Checking voltages at the circuit breaker and lift motor, we are getting "inverted" voltages; negative battery volts. Checked total battery volts at the batteries and found that the batteries were installed backwards. The 300amp inline fuse/cable was also broken but touching enough to pass voltage. Corrected the battery direction and substituted a jumper for the fuse and now the circuit breaker does not trip.

At this point the machine will lift from base and platform controls, but it will not lower unless the holding valve manual release is activated. We disconnect the holding valve harness and test the coil and wiring harness resistance; the harness is shorted. The diode in the connector for the holding valve is shorted. Removing the diode from the circuit restores normal operation of the lower function from both the base and platform.

Now we are down to "no steer/no travel". Taking a clue from the "no lower" episode I opened the connectors for steering and travel; sure enough the diodes are shorted. Clipped those and test - steering and travel work now.

Customers tell you the story they want you to hear. Just nod, say thank you, and do the investigating for yourself. Hope this helps.
  • Posted 6 Apr 2024 11:28
  • By CSCFR
  • joined 26 Feb'10 - 21 messages
  • California, United States
Jerry

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Latest job alerts …
Sioux Falls, SD, United States
Atlanta Savannah Orlando Tampa Jacksonville West Palm, United States
Erie, PA, United States
Fact of the week
In 1923, French tennis player René Lacoste was promised a crocodile leather suitcase by his captain if he won his next match. He lost the match but won the nickname "the crocodile" which he had sown onto his tennis attire. Ten years later he launched the first polo shirt and Lacoste, the first brand to feature a logo on its clothing.
Latest job alerts …
Sioux Falls, SD, United States
Atlanta Savannah Orlando Tampa Jacksonville West Palm, United States
Erie, PA, United States
Upcoming industry events …
October 15-16, 2025 - Las Vegas, United States
November 12-13, 2025 - London, United Kingdom
November 13-14, 2025 - Berlin, Germany
Fact of the week
In 1923, French tennis player René Lacoste was promised a crocodile leather suitcase by his captain if he won his next match. He lost the match but won the nickname "the crocodile" which he had sown onto his tennis attire. Ten years later he launched the first polo shirt and Lacoste, the first brand to feature a logo on its clothing.

PREMIUM business

Ningbo Ruyi Joint Stock Co., Ltd.
Manufacturer of forklifts, power stackers & pallet trucks.
Global Industry News
edition #1242 - 7 August 2025
In this week’s Forkliftaction News , we take a closer look at the main theme coming out of the recent CeMAT Australia event in Sydney: automation; why some are holding back and why not everyone will automate... Continue reading
Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025